• Tribology and Lubricants
• /
• v.16 no.6
• /
• pp.455-460
• /
• 2000

The real area of contacts, average film thickness, mean real pressure, and mean hydrodynamic pressure are investigated numerically in this study, especially for the parallel thrust bearing. Model surface is generated numerically with given autocorrelation function and some surface profile parameters. Then the average Reynolds equation contained flow factors and contact factor is applied to predict the effects of surface roughness in mixed lubrication regimes. In this equation, flow factors are defined as correction terms to smooth out high frequency surface roughness and contact factor is introduced to relieve from obtaining the average film thickness. Therefore the computation time to obtain barh h can be reduced.

• Tribology and Lubricants
• /
• v.29 no.1
• /
• pp.27-32
• /
• 2013

This study examined the effects of surface roughness in the mixed lubrication regime of smooth and rough surfaces for roller bearings. The average flow model was adopted for interaction between the flow rheology of the lubricant and the surface roughness. The average Reynolds equation and related flow factor that describes the coupled effects of surface roughness and flow rheology, the viscosity-pressure and density-pressure equations, the elastic deformation equation, and the force balance equation were solved simultaneously. The results showed that the effects of surface roughness on the film thickness and pressure distribution should be considered, especially in elastohydrodynamic lubrication contact problems.

• Tribology and Lubricants
• /
• v.24 no.5
• /
• pp.234-240
• /
• 2008

It is well known that surface texturing improves the tribological properties of mechanical components for enhancing hydro-dynamic effect or serving as a micro reservoir. There are not, however, enough researches to reveal the effects of surface texturing on the tribological properties under grease lubrication which is used in lubricating many mechanical elements. In the present study, therefore, the effects of surface texturing on the tribological properties are investigated under grease lubrication based on an experimental approach. The results show that surface texturing decreases friction coefficient. It is found that the friction coefficient can be decreased by controlling the diameter and density of micro-dimple. The diameter of dimple is more effective under high load and low speed than otherwise. And, the density of dimple is effective under low load and high speed.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2000.06a
• /
• pp.243-250
• /
• 2000

In the partial lubrication regime, the roughness effects are most important due to the presence of interacting asperities. An average Reynolds equation using flow factors is very useful to determine effects of surface roughness on partial lubrication. In this paper, the pressure flow factors for Gaussian and non-Gaussian surfaces are evaluated in terms of kurtosis. The effect of kurtosis on pressure flow factor is investigated using random rough surface generated numerically. The pressure flow factor increases with increasing kurtosis in partial lubrication regime(h/$\sigma$<3). As h/$\sigma$increases, the pressure flow factor approach to 1 asymptotically regardless of kurtosis.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2004.11a
• /
• pp.261-268
• /
• 2004

For cam and roller-follower contacting surfaces, the effect of tangential loading on the subsurface stress field at an elaso-hydrodynamic lubrication condition has been studied numerically. As tangential load increases, the subsurface stress field extended more widely to the direction of the tangential load. The positions of the maximum shear stress and the maximum effective stress are getting closer to the surface with the increasing tangential load. The tangential load at the elasto-hydrodynamic lubrication condition is of little consequence to the subsurface stress field.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2002.10b
• /
• pp.49-50
• /
• 2002

Rapid advancements in analytical instrumentations and techniques in the last several decades offer an unprecedented opportunity to analyze the complex chemistry and probe the surfaces for chemical evidence. Recent developments in nanotechnology provide further ability to examine phenomena and mechanisms at the nanometer level. As a result of these advances, our understanding of the complex lubrication system has improved significantly. This paper will attempt to provide a molecular basis of how lubricant and additives function in lubrication.

• Journal of Advanced Marine Engineering and Technology
• /
• v.26 no.2
• /
• pp.200-208
• /
• 2002

The flash temperature of the cam-roller contacting surface for a marine diesel engine was analysed numerically. The elastohydrodynamic lubrication pressure and film thickness were adopted to get more accurate frictional coefficient, heat flux and temperature distribution. The maximum flash temperature was increased with both the increasing slip ratio of the contacting surfaces and increasing external load. This study tells that the temperature analysis is an indispensable procedure in designing elastohydrodynamic lubrication contacts on which the slip occurs.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.512-515
• /
• 2002

The lubrication characteristics of SAM(self-assembled monolayer) have been investigated according to the change of surface group and surface temperature treatment with FDTS(1H, 1H, 2H, 2H-Perflurodecyltrichlorosilane) SAM and OTS(octadecyltrichlorosilane) SAM in micro scale. From the experimental results, it was found that OTS SAM gets destroyed at $200^{\circ}C$ and stiction and fiction coefficient increased, but FDTS SAM was stable up to $400^{\circ}C$. Also, it was found that the friction coefficient of normal OTS SAM is lower than that of FDTS SAM, but stiction is vice versa. This work shows the importance of surface group of self-assembled monolayer to control the lubrication characteristics and thermal stability.

• Tribology and Lubricants
• /
• v.28 no.1
• /
• pp.12-18
• /
• 2012

This application study of a swash-plate type axial piston pump was concerned about the lubrication characteristics between cylinder barrel and valve plate which are the main rotating body and its opposite sliding part respectively. A computer simulation was implemented to assess bearing and sealing functions of the fluid film between cylinder barrel and valve plate. A numerical algorithm was developed to facilitate simultaneous calculations of dynamic cylinder pressure, 3 degree-of-freedom barrel motions considering inertia effect, and fluid film pressure assuming full fluid film lubrication regime. Central clearance, tilt angle, and azimuth angle of the rotating body were calculated for each time step. Surface waviness was found to be an influential factor due to the small fluid film thickness which can appear in flat land bearings. Five surface lays which can form on the lubrication surface in accordance with machining process were defined and analyzed using the simulation tool. Oil leakage flow and frictional torque in the fluid film between cylinder barrel and valve plate were also calculated to discuss in the viewpoint of energy loss. The simulation results showed that in actual sliding conditions proper surface non-flatness can make a positive effect on the energy efficiency and reliability of the thrust bearing.

• Tribology and Lubricants
• /
• v.33 no.6
• /
• pp.288-295
• /
• 2017

In order to improve the efficiency and reliability of the machine, the friction should be minimized. The most widely used method to minimize friction is to maintain the fluid lubrication state. However, we can reduce friction only up to a certain limit because of viscosity. As a result of several recent studies, surface texturing has significantly reduced the friction in highly sliding machine elements, such as mechanical seals and thrust bearings. Thus far, theoretical studies have mainly focused on isothermal/iso-viscous conditions and have not taken into account the heat generation, caused by high viscous shear, and the temperature conditions on the bearing surface. In this study, we investigate the effect of dimple depth and film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of textured parallel slider bearings. We analyzed the continuity equation, the Navier-Stokes equation, the energy equation, and the temperature-viscosity and temperature-density relations using a computational fluid dynamics (CFD) code, FLUENT. We compare the temperature and pressure distributions at various dimple depths. The increase in oil temperature caused by viscous shear was higher in the dimple than in the bearing outlet because of the action of the strong vortex generated in the dimple. The lubrication characteristics significantly change with variations in the dimple depths and film-temperature boundary conditions. We can use the current results as basic data for optimum surface texturing; however, further studies are required for various temperature boundary conditions.