• Title/Summary/Keyword: surface lamination

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Formaldehyde Emission of Wood-Based Composite Panels with Different Surface Lamination Materials Using Desiccator Method

  • Park, Byung-Dae;Kang, Eun Chang;Lee, Sang-Min;Park, Jong Young
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.4
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    • pp.600-606
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    • 2016
  • Wood-based composite panels such as plywood, particleboard (PB), or medium density fiberboard (MDF) are mostly used in the lamination on their surface for the manufacturing of furniture, or interior building products, the concern on the formaldehyde emission (FE) from the surface laminated wood panels is increasingly attracting attentions from the public. Thus, this study was conducted to understand influence of surface laminating materials to the FE from PB and MDF with or without edge sealing, using 24-hour desiccator method. Both PB samples that had been laminated on their surface with low-pressure laminate (LPL) or polypropylene (PP) film and MDF that had been treated with poly(vinyl chloride) (PVC) or coating were tested for the FE with or without edge sealing. As expected, the FE of PB with the sealed edges decreased to 37.4% and 80.7% with the LPL and PP lamination, respectively. The surface laminated MDF with the sealed edges also showed a decrease in the emission up to 57.8% and 54.3%, with the PVC lamination and coating, respectively. However, the coated MDF samples showed 5.3% increase in the emission when their edges were not sealed, indicating a FE form the solvent used for coating. These results showed that the type of surface lamination materials on wood-based composite panels has a great impact on their resultant FE, indicating that the influence of surface laminating materials should be taken into consideration for the formaldehyde mission measurement.

Development of Heating Roller Monitoring System for Lamination (라미네이션을 위한 히팅롤러 모니터링 시스템 개발)

  • Oh, Jae-Jun;Choi, Woon-Shik;Choi, Seong-Ju
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.10
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    • pp.677-682
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    • 2017
  • Lamination is used extensively in various industries. The type of lamination applied to the material depends on the precision level required, which varies for materials needed for everyday use, materials used in high-tech industries, and processes employed to fabricate finished products. Especially in hot lamination, the distribution of the surface temperature of the heating roller is very important to avoid the generation of internal bubbles and ensure flatness of the attached materials, and thus maintain a good standard of quality and productivity. In this study, we have developed a system to monitor the surface temperature of the heating rollerby applying a heterogeneous controller and a non - contact temperature sensor. This monitoring system accurately measures the surface temperature of the heating roller and applies the RS485 MODBUS communication method for easy expansion. Using this system, a laminated prototype was fabricated, and its efficacy for non-contact temperature sensor calibration, Ethernet IP communication, stoppage of the heating roller, and determination of temperature distribution with rotation was examined for its potential usage in industries.

Surface Hydrophilization of PVDF Membrane by Thermal Polymerization Lamination Process (열중합 Lamination 공정에 의한 PVDF 분리막의 표면 친수화)

  • Lee, Se-Min;Byun, Young-Jin;Kim, Jin-Ho;Kim, Sung Soo
    • Membrane Journal
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    • v.23 no.3
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    • pp.220-225
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    • 2013
  • Hydrophilic monomers were polymerized for lamination on polyvinylidene fluoride (PVDF) membrane surface for hydrophilization of the membranes. Hydrophilization reduced the contact angle from $95^{\circ}$ to $55^{\circ}$ and enhanced the water flux by 10 times while it reduced the bovine serum albumin (BSA) adsorption amount to 1/4 level. Thermal polymerization process was optimized by examining several operation parameters. Dimethyl oxobuthyl acrylamide (DOAA) showed the best effect due to its better hydrophilicity than others. Increase of amount of monomer enhanced the performance until the optimum concentration of 30 wt%, beyond which excess amount of monomer resulted in homopolymerization to deteriorate the performance. Azobis (isobutyronitrile)(AIBN) initiator has greater activation temperature range than benzoyl peroxide (BPO) and it showed better hydrophilation performance. Two stage lamination process, application of initiator followed by monomer addition, was more effective than one stage process, addition of initiator and monomer at once, which still reduced the contact angle but also reduced the water flux by pore blocking phenomena.

PERSISTENT LAMINATION

  • OH, SEUNGSANG
    • Honam Mathematical Journal
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    • v.23 no.1
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    • pp.67-70
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    • 2001
  • Brittenham has shown how an incompressible Seifert surface F for a knot in $S^3$ can be used to find an infinite class of persistently laminar knots. We generalize this to create larger class of persistently laminar knots which therefore have property P.

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Tribological Behavior of the Alumina Reinforced with Unidirectionally Oriented SiC whiskers depending on whisker orientation (일방향성 배열을 가진 Sic whisker에 의해 강화된 알루미나 복합체의 Whisker orientation 에 따른 마모마찰 특성)

  • 간태석;한병동;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.220-224
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    • 1999
  • Sliding wear test was employed to determine the effect of whisker content and orientation on the firiction and wear behavior of SiC whisker reinforced alumina. Composites containing unidirectionally oriented whiskers were prepared by a modified tape casting followed by lamination, binder removal and hot pressing in order to align the whiskers in the tape casting direction. Wear coefficients on three directions were measured; parallel and normal to the tape casting direction on the tape casting surface and normal to lamination direction on surfnce normal to the tape casting direction. In the effect of whisker orientation, the highest wear rate was obtained in the direction parallel tape casting direction and the lowest in the direction normal to lamination direction at all temperatures. Silicon oxide layer amoothing the surface was detected by energy dispersive X-ray analysis on the worn surface.

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Sliding Friction and Wear Behavior of C/C Composites Against 40 Cr Steel

  • Ge, Yicheng;Yi, Maozhong;Xu, Huijuan;Peng, Ke;Yang, Lin
    • Carbon letters
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    • v.10 no.2
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    • pp.97-100
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    • 2009
  • In this work, effects of carbon matrix on sliding friction and wear behavior of four kinds of C/C have been investigated against 40 Cr steel ring mate. Composite A with rough lamination carbon matrix (RL) shows the highest volume loss and coefficient of friction, while composite D with smooth lamination/resin carbon matrix (SL/RC) shows the lowest volume loss. The worn surface of composite A appears smooth, whereas that of composite C with smooth lamination carbon (SL) appears rough. The worn surface of composite D appears smooth under low load but rough under high load. Atomic force microscope images show that the size of wear particles on the worn surface is also dependent on the carbon matrix.

Development of Surface Finishing Methodology for the Laminated Pattern Removal of VLM-ST Parts (VLM-ST 시작품의 적층무늬 제거를 위한 표면처리 방법론 개발)

  • Lee Sang-Ho;Kim Hyo-Chan;Song Min-Sup;Yang Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.202-209
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    • 2005
  • A new effective thick-layered RP process, Transfer-type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. VLM-ST has the innate advantages by virtue of its working principle: high building speed, low cost for introduction and maintenance of VLM-ST apparatus, little staircase surface irregularities of parts. Despite these advantages in VLM-ST, the surface roughness of VLM-ST parts is still inadequate to be used as RP master patterns for rapid tooling (RT). This paper describes the systematic and effective methodology to remove the laminated pattern and improve the surface roughness for VLM-ST parts. From the results of surface finishing of VLM-ST parts, it can be seen that the laminated pattern is completely removed and the surface characteristics such as surface roughness, surface hardness, and paintability are improved.

Development and Design of Variable Lamination Manufacturing (VLM) Process by Using Expandable Polystyrene Foam (발포 폴리스티렌 폼을 이용한 가변 적층 쾌속 조형 공정 설계 및 개발)

  • 안동규;이상호;양동열;신보성;박승교;이용일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.759-762
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    • 2000
  • Rapid Prototyping (RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop and design a new RP process, Variable Lamination Manufacturing using expandable polystyrene foam sheet as part material (VLM-S), which can make up for the disadvantage of existing techniques, and to develop an apparatus to implement the process. In order to examine the possibility of practical utilization of the proposed VLM-S process for prototyping of a general three-dimensional shape, an auto-shift lever knob and a pyramid shape were fabricated.

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Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process (가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예)

  • 이상호;김태화;안동규;양동열;채희창;문영복;신보성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.763-766
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stackin, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop software for automatic generation of unit shape part (USP) for a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material (VLM-S). In order to examine the applicability of the developed software to VLM-S, USP's of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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Performance of Hybrid Adhesives of Blocked-pMDI/Melamine-Urea-Formaldehyde Resins for the Surface Lamination on Plywood

  • Lubis, Muhammad Adly Rahandi;Park, Byung-Dae;Lee, Sang-Min
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.2
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    • pp.200-209
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    • 2019
  • To improve the water resistance of melamine-urea-formaldehyde (MUF) resins, different levels of blocked polymeric 4,4 diphenyl methane diisocyanate (B-pMDI) were blended with MUF resins to prepare B-pMDI/MUF hybrid adhesives, and their adhesion performances were evaluated for the surface lamination of fancy veneer on plywood. FT-IR spectra showed that the de-blocked -NCO groups reacted with the -OH of hydroxymethyl groups of the MUF resins to form urethane bonds at 2% B-pMDI/MUF, which was detected before and after their hydrolysis. The mass loss after the hydrolysis consistently decreased as the B-pMDI level increased, indicating an improvement in the water resistance. As the B-pMDI level increased, the activation energy of hybrid adhesives decreased, which improved the reactivity of the hybrid adhesives. Additionally, the water resistance improvement of the hybrid adhesives increased the tensile shear strength of the surface laminated plywood in semi-water proof and water-proof by 23 % and 8 %, respectively, at 2% B-pMDI level. This was likely due to the urethane linkages in the hybrid adhesives. However, the formaldehyde emission from plywood panels bonded with the hybrid adhesives increased in the dry state, indicating incomplete curing of the hybrid adhesives.