• Title/Summary/Keyword: surface hardening

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Study of Forming Limit of Bonded Sheet Metals due to Shear Band Localization (전단띠형성에 의한 접합판의 성형한계 연구)

  • ;Manabu GOTOH
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.778-782
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    • 1996
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain of bonded sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Bonded two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Analysis of Forming Limit for Circular Bonded Sheet Metals by Shear Band Formation (전단띠 형성에 의한 원형접합판의 변형한계 해석)

  • 정태훈
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.127-132
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    • 2001
  • By the use of a similar numerical method as the forming limit strain by coating method of coated sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotohs Corner Theory) is utilized as the plasticity constitutive equa-tion. Circular bonded sheet metals with dissimilar sheets on both surface planes are stretched in a plane -strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such com-posite sheets are clearly illustrated. It is concluded that, it the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighed according thickness.

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Numerical Investigation of Forming Limit of Clad Coated Sheet Metals (클래드코팅재의 성형성에 대한 수치적연구)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.340-345
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    • 2003
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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Strain localization and failure load predictions of geosynthetic reinforced soil structures

  • Alsaleh, Mustafa;Kitsabunnarat, Akadet;Helwany, Sam
    • Interaction and multiscale mechanics
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    • v.2 no.3
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    • pp.235-261
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    • 2009
  • This study illustrates the differences between the elasto-plastic cap model and Lade's model with Cosserat rotation through the analyses of two large-scale geosynthetic-reinforced soil (GRS) retaining wall tests that were brought to failure using a monotonically increasing surcharge pressure. The finite element analyses with Lade's model were able to reasonably simulate the large-scale plane strain laboratory tests. On average, the finite element analyses gave reasonably good agreement with the experimental results in terms of global performances and shear band occurrences. In contrast, the cap model was not able to simulate the development of shear banding in the tests. In both test simulations the cap model predicted failure loads that were substantially less than the measured ones.

Microstructural characteristics in tough pitch copper for revealing the work hardening region

  • Okayasu, Mitsuhiro;Taki, Tatsuya;Takasu, Satoshi;Takeuchi, Shuhei;Shiraishi, Tetsuro
    • Advances in materials Research
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    • v.1 no.4
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    • pp.349-359
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    • 2012
  • To reveal localized plastic deformation zones in a tough pitch copper, the etching characteristics of a copper sample have been examined. The etching was carried out on a sample surface using an etchant consisting of 25 ml nitric acid solution and 75 ml water. To clarify the plastic deformation zone, the sample deformed plastically was heated to between $250^{\circ}C$ and $300^{\circ}C$ before the etching process. This is due to a change of the microstructure and crystal orientation in the plastic deformation zone producing recrystallized small grains. In this case, the plastically deformed zone is severely etched, whereas the undeformed zone is only slightly etched. Identification of the details of the deformation zone from the etching is further discussed.

Influence of yield functions and initial back stress on the earing prediction of drawn cups for planar anisotropic aluminum alloys (평면이방성 알루미늄 재료의 귀발생 예측에 있어서 항복함수와 초기 Back-Stress의 영향)

  • ;F. Barlat
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.58-61
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    • 1998
  • Anisotropy is closely related to the formability of sheet metal and should be considered carefully for more realistic analysis of actual sheet metal forming operations. In order to better describe anisotropic plastic properties of aluminum alloy sheets, a planar anisotropic yield function which accounts for the anisotropy of uniaxial yield stresses and strain rate ratios simultaneously was proposed recently[1]. This yield function was used in the finite element simulations of cup drawing tests for an aluminum alloy 2008-T4. Isotropic hardening with a fixed initial back stress based on experimental tensile and compressive test results was assumed in the simulation. The computation results were in very good agreement with the experimental results. It was shown that the initial back stress as well as the yield surface shape have a large influence on the prediction of the cup height profile.

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A new concept for blast hardened bulkheads with attached aluminum foam

  • Kim, Sung-Ho;Woo, Heekyu;Choi, Gul-Gi;Yoon, Kyungho
    • Structural Engineering and Mechanics
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    • v.65 no.3
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    • pp.243-250
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    • 2018
  • The use of blast hardened bulkheads (BHBs) is an effective vulnerability hardening technique for improving the survivability of naval warships when internal explosions occur due to being shot by an anti-surface missile. In this paper, a new concept of BHBs reinforced by aluminum (Al) foam is proposed. The new concept can significantly reduce the blast pressures transferred to bulkheads and, unlike conventional BHBs, can be easily installed to operating naval warships. Chamber model blast tests were performed to demonstrate the effectiveness of the Al-foam BHBs and the results are further supported by numerical simulations. Finally, a practical preliminary is proposed for the Al-foam BHBs.

A Progressive Failure Analysis Procedure for Composite Laminates II - Nonlinear Predictive Finite Element Analysis (복합재료 거동특성의 파괴해석 II - 비선형 유한요소해석)

  • Yi, Gyu-Sei
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.4
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    • pp.11-17
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    • 2014
  • A progressive failure analysis procedure for composite laminates is completed in here. An anisotropic plastic constitutive model for fiber-reinforced composite material is implemented into computer program for a predictive analysis procedure of composite laminates. Also, in order to describe material behavior beyond the initial yield, the anisotropic work-hardening model and subsequent yield surface are implemented into a computer code, which is Predictive Analysis for Composite Structures (PACS). The accuracy and efficiency of the anisotropic plastic constitutive model and the computer program PACS are verified by solving a number of various fiber-reinforced composite laminates with and without geometric discontinuity. The comparisons of the numerical results to the experimental and other numerical results available in the literature indicate the validity and efficiency of the developed model.

Inverse Finite Element Analysis of Autobody Structures with a Direct Mesh Mapping Method for Crash Analysis Considering Forming Effets (직접격자 사상법을 이용한 차체 구조물의 유한요소 역해석 및 성형효과를 고려한 충돌해석)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.457-464
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    • 2002
  • A finite element inverse analysis is utilized to consider forming effects of an S-rail on the assessment of the crashworthiness with small amount of computation time. A crash analysis can be directly performed after the inverse simulation of a forming process without a smoothing or remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from a sliding constraint surface that is extracted from the die and punch set. Analysis results demonstrate that energy absorption of structures is increased when simulation considers forming effects of thickness variation and work hardening. The finite element inverse analysis is proved to be an effective tool in consideration of forming effects for the crash analysis.

Construction of Yield Criterion for AZ31 Sheet Alloy by Considering Tension-Compression Asymmetry (인장-압축 비대칭성을 고려한 AZ31 판재의 항복함수 구성)

  • Yoon, J.H.;Cazacu, Oana;Lee, J.H.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.527-533
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    • 2011
  • In order to take into account the strong anisotropy and the tension-compression asymmetry of AZ31 sheet alloy, the Cazacu-Plunkett-Barlat yield criterion(Cazacu, 2006), CPB06, was adopted in the present material modeling. The variation of anisotropic coefficients which describe the yield surface evolution of AZ31 is optimized using an interpolation function based on specific calibration results. It generates continuous yield surfaces, which makes it possible to describe the different hardening rates in tension and compression as well as tension-compression asymmetry of magnesium alloys. The ability of the CPB06 yield criterion to predict experimental results was demonstrated and compared with that of the Hill(1948) yield criterion.