• Title/Summary/Keyword: surface geometry

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An Effective Compensation Method of Press Tool Geometry for Stamping a Ultra High Strength Steel Center-pillar after Heat Treatment (표면처리 후 초고강도강 센터필러 프레스 금형의 효율적 보정기법)

  • Lee, T.G.;Kwak, J.H.;Kim, S.H.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.439-445
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    • 2014
  • Changes in the accuracy of the geometrical shape after a surface treatment are often very large due to the variation of the deformation mechanisms such as edge draw-in and the variation in springback caused by the reduction in the coefficient of friction between the tool and the blank. In the present study, the resulting shape accuracy due to the changes in deformation is quantitatively examined in order to predict the variation and to remove any undesirable additional tool compensation for the center pillar member made from steel with a UTS of 980MPa. The study examines important process parameters that are closely related with the edge draw-in such as the blank holding force, the contact status between the tool and the blank and the friction coefficient. The proposed method is applied within the finite element analysis of the stamping process for tools after a surface treatment and the amount of edge draw-in and flush values are compared between the analysis and experiments. The results demonstrate that the proposed quantification and finite element scheme are applicable to complicated tool compensation procedures and compensation can be designed effectively.

Origin of Multiple Conductance Peaks in Single-Molecule Junction Experiments

  • Park, Min Kyu;Kim, Hu Sung;Kim, Yong-Hoon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.654-654
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    • 2013
  • One of the most important yet unresolved problems in molecular electronics is the controversy over the number and nature of multiple conductance peaks in single-molecule junctions. Currently, there are three competing explanations of this observation: (1) manifestation of different molecule-electrode contact geometries, (2) formation of gauche defects within the molecular core, (3) involvement of different electrode surface orientations [1]. However, the exact origin of multiple conductance peaks is not yet fully understood, which indicates our incomplete understanding of the scientifically as well as techno-logically important organic-metal contacts. To theoretically resolve this problem, we previously applied a multiscale computational approach that combines force fields molecular dynamics (FF MD), density functional theory (DFT), and matrix Green's function (MGF) calculations [2] to a thermally fluctuating haxanedithiol (C6DT) molecule stretched between flat Au(111) electrodes, but could observe only a single conductance peak [3]. In this presentation, using DFT geometry optimizations and MGF calculations, we consider molecular junctions with more realistic molecule-metal contact conformations and Au(111) electrode surface directions. We also conduct DFT-based molecular dynamics for the highly stretched junction models to confirm our conclusion. We conclude that the S-Au coordination number should be the more dominant factor than the electrode surface orientation.

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Quick Fabrication of Three Dimensional Colloidal Crystals and Their Applications (3차원 콜로이드 광결정의 고속 제작 및 응용)

  • Lee, Su Jin;Im, Sang Hyuk
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.640-643
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    • 2013
  • On evaporation of water in polystyrene colloidal emulsion, the polystyrene colloidal particles are instantly protruded on the surface of water and are self-assembled by capillary force among the protruded particles. At the same time, the assembly of polystyrene colloidal particles is occurred on the surface of water owing to its lower effective density than water. Here we devised that the three-dimensional polystyrene colloidal crystals are quickly transferred onto the glass substrate by constructing wettable confined geometry on the glass substrate. We also applied the three-dimensional colloidal crystals to optical filters reflecting certain wavelength of light selectively by tuning the size of building blocks and incident angle of light.

Study on Optimization of Propellant Shape with Two-side Burning Surface for Continuous Variable Thruster (연속가변형 추력기용 이면연소 추진제 형상 최적화 연구)

  • Heo, Junyoung;Park, Iksoo;Jin, Jungkun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.364-367
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    • 2017
  • The basic design concept of the DACS(Divert and Attitude Control System) propellant is presented and the geometry optimization of the DACS propellant with limited outer diameter and maximum burning rate of the propellant is performed. Two-side burning surface conditions burned at the core and the one side of the propellant are applied to the propellant. And the optimized values for the radius of core, length of propellant, angle of end-side surface are obtained by the PSO algorithm. The direction for DACS propellant design is suggested by analyzing optimized design points for various burning rate.

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Fundamental Study for the Development of an Optimum Hull Form (최적선형개발에 대한 기초연구)

  • Seo, Kwang-Cheol;Choi, Hee-Jong;Chun, Ho-Hwan;Kim, Moon-Chan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.37-42
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    • 2003
  • Fundamental Study for optimizing ship hull form using SQP(sequential quadratic programming) method in a resistance point of view is presented. The Wigley hull is used as an initial hull and numerical calculations are carried out according to various froude numbers. To obtain the ship resistance the wave resistance is evaluated by a Rankine source panel method with nonlinear free surface conditions and the ITTC 1957 friction line is used to predict the frictional resistance coefficient. The geometry of a hull surface is represented and modified by B-spline surface patch. The displacement and the waterplane transverse 2nd moment of inertia of the hull is fixed during the optimization process. And the shp design program called EzHULL is used to draw the lines of the optimized hull form to perform the model test.

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Development of an Optimal Hull Form with Minimum Resistance in Still Water

  • Choi Hee-Jong;Kim Mun-Chan;Chun Ho-Hwan
    • Journal of Ship and Ocean Technology
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    • v.9 no.3
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    • pp.1-13
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    • 2005
  • A design procedure for a ship with minimum total resistance has been developed using a numerical optimization method called SQP (Sequential Quadratic Programming) to search for optimized hull form and CFD(Computational Fluid Dynamics) technique. The friction resistance is estimated using the ITTC 1957 model-ship correlation line formula and the wave making resistance is evaluated using a potential-flow panel method based on Rankine sources with nonlinear free surface boundary conditions. The geometry of hull surface is represented and modified using B-spline surface patches during the optimization process. Using the Series 60 hull ($C_B$ =0.60) as a base hull, the optimization procedure is applied to obtain an optimal hull that produces the minimum total resistance for the given constraints. To verify the validity of the result, the original model and the optimized model obtained by the optimization process have been built and tested in a towing tank. It is shown that the optimal hull obtained around $13\%$ reduction in the total resistance and around $40\%$ reduction in the residual resistance at a speed tested compared with that of the original one, demonstrating that the present optimization tool can be effectively used for efficient hull form designs.

A Study on Evaluating the Applicability of Trapezoidal-shaped Grooves to Airport Runways (사다리꼴 형상 그루빙의 공항 활주로 적용성 평가 연구)

  • Cho, Nam-Hyun;Kim, Dong-Chul;Phi, Seung-Woo;Shin, Joong-Ha
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.29 no.4
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    • pp.78-87
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    • 2021
  • This study is to evaluate the applicability and performance of trapezoidal-shaped grooves on domestic airport runways. For this, the constructability, drainage performance, and friction resistance characteristics of trapezoidal-shaped grooves compared to square-shaped grooves were evaluated through test construction on pavement at Incheon Airport. As a result of the test construction, the trapezoidal-shaped grooves satisfies the required geometry standards and tolerance, and secured a macrotexture that was 25% improved compared to the square-shaped grooves. It was confirmed that trapezoid-shaped grooves secured drainage performance of more than 7-9%, and surface friction performance improved compared to existing grooves when the surface of the pavement was wet as the test speed increased in the dry state. In addition, after trapezoidal-shaped grooves was installed on the RWY 16R/34L of Incheon Airport, the friction coefficient was 0.84, which satisfies the design level of the new runway surface of 0.82 at the test speed.

Critical heat flux in a CANDU end shield - Influence of shielding ball diameter

  • Spencer, Justin
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1343-1354
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    • 2022
  • Experiments were performed to measure the critical heat flux (CHF) on a vertical surface abutting a coarse packed bed of spherical particles. This geometry is representative of a CANDU reactor calandria tubesheet facing the end shield cavity during the in-vessel retention (IVR) phase of a severe accident. Deionized light water was used as the working fluid. Low carbon steel shielding balls with diameters ranging from 6.4 to 12.7 mm were used, allowing for the development of an empirical correlation of CHF as a function of shielding ball diameter. Previously published data is used to develop a more comprehensive empirical correlation accounting for the impacts of both shielding ball diameter and heating surface height. Tests using borosilicate shielding balls demonstrated that the dependence of CHF on shielding ball thermal conductivity is insignificant. The deposition of iron oxide particles transported from shielding balls to the heating surface is verified to increase CHF non-trivially. The results presented in this paper improve the state of the knowledge base permitting quantitative prediction of CHF in the CANDU end shield, refining our ability to assess the feasibility of IVR. The findings clarify the mechanisms governing CHF in this scenario, permitting identification of potential future research directions.

Pressure drop characteristics of concentric spiral corrugation cryostats for a HTS power cable considering core surface roughness

  • Youngjun Choi;Seokho Kim
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.2
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    • pp.19-24
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    • 2023
  • Recently, interest in renewable energy such as solar and wind power has increased as an alternative to fossil fuels. Renewable energy sources such as large wind farms require long-distance power transmission because they are located inland or offshore, far from the city where power is required. High-Temperature Superconducting (HTS) power cables have more than 5 times the transmission capacity and less than one-tenth the transmission loss compared to the existing cables of the same size, enabling large-capacity transmission at low voltage. For commercialization of HTS power cables, unmanned operation and long-distance cooling technology of several kilometers is essential, and pressure drop characteristic is important. The cryostat's spiral corrugation tube is easier to bend, but unlike the round tube, the pressure drop cannot be calculated using the Moody chart. In addition, it is more difficult to predict the pressure drop characteristics due to the irregular surface roughness of the binder wound around the cable core. In this paper, a CFD model of a spiral corrugation tube with a core was designed by referring to the water experiments from previous studies. In the four cases geometry, when the surface roughness of the core was 10mm, most errors were 15% and the maximum errors were 23%. These results will be used as a reference for the design of long-distance HTS power cables.

Frequency analysis of liquid sloshing in prolate spheroidal containers and comparison with aerospace spherical and cylindrical tanks

  • Mohammad Mahdi Mohammadi;Hojat Taei;Hamid Moosazadeh;Mohammad Sadeghi
    • Advances in aircraft and spacecraft science
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    • v.10 no.5
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    • pp.439-455
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    • 2023
  • Free surface fluid oscillation in prolate spheroidal tanks has been investigated analytically in this study. This paper aims is to investigate the sloshing frequencies in spheroidal prolate tanks and compare them with conventional cylindrical and spherical containers to select the best tank geometry for use in space launch vehicles in which the volume of fuel is very high. Based on this, the analytical method (Fourier series expansion) and potential fluid theory in the spheroidal coordinate system are used to extract and analyze the governing differential equations of motion. Then, according to different aspect ratios and other parameters such as filling levels, the fluid sloshing frequencies in the spheroidal prolate tank are determined and evaluated based on various parameters. The natural frequencies obtained for a particular tank are compared with other literature and show a good agreement with these results. In addition, spheroidal prolate tank frequencies have been compared with sloshing frequencies in cylindrical and spherical containers in different modes. Results show that when the prolate spheroidal tank is nearly full and in the worst case when the tank is half full and the free fluid surface is the highest, the prolate spheroidal natural frequencies are higher than of spherical and cylindrical tanks. Therefore, the use of spheroidal tanks in heavy space launch vehicles, in addition to the optimal use of placement space, significantly reduces the destructive effects of sloshing.