• Title/Summary/Keyword: surface geometry

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Modeling of Metal Transfer in GMA Welding Process (용융부의 형상을 고려한 GMA 용접 공정의 금속이행 모델링)

  • 이강희;최상균;유중돈
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.115-121
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    • 1995
  • As the metal transfer in the GMAW process affects the weld quality and productivity, the mechanism of molten formation and detachment has been investigated at various welding conditions. The force balance and pinch instability models have been widely used to analyze the metal transfer in the globular and spray modes, respectively A new approach is proposed in this work by minimizing the energy of molten drop system. Effects of the surface tension, gravity, electromagnetic and drag forces are considered with no presumed molten drop geometry. Effects of various welding conditions on the metal transfer are explained. The results show that the proposed mode can be applied to the globular and spray transfer modes. When compared with other models, results of the proposed model show better agreements with the available experimental data, which demonstrates the validity of the present model.

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Cutter Design of Rotors in Screw Compressor for Railway Vehicle (권선각 변화에 따른 철도차량 스크류압축기용 로터의 커터설계)

  • Kim, Yeon-Su;Park, Sung-Hyuk;Choi, Boo-Hee;Choi, Sang-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.485-491
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    • 2001
  • This paper describes the development of simulation program which is able to design cutter profiles and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated used by simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner. It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

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Machining Simulation Program for Symmetric Rotors in Screw Compressor as Wrap Angle (권선각 변화에 따른 스크류압축기의 대칭형 로터용 가공 시뮬레이션 프로그램)

  • Kim, Yeon-Su;Choi, Boo-Hee;Park, Jae-Min;Choi, Sang-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1026-1034
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    • 2002
  • This paper describes the development of machining simulation program which is able to design cutter profile and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated by using simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

A Study on Digital Process of Injection Mold in Reverse Engineering (역공학을 이용한 사출금형제작 공정에 관한 연구)

  • Lee, Hui-Gwan;Kim, Hyeong-Chan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.160-165
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    • 2002
  • A study on digital processes of injection mold in reverse engineering are presented. Reverse engineering is useful fur several cases, where user has no geometry information of object. Laser scanner is used to obtaining 3D coordinates of object. Sequences to process cloud data are described; sampling to reduce number of points, sorting to adjust the point order, and fitting to curve and surface, and so on. Split slide structure of mold is used fur undercut part and high viscosity material. Flow of injection molding are analysed to correct cooling channel and simulate molding conditions. NC tool paths are generated to carve core and cavity. The processes are performed in digital data for reduction of lead time and consecutive geometry data.

A study on 3D CAD tolerance information handling for inspection plnning (CAPP를 위한 3차원 CAD에서의 공차정보관리에 관한 연구)

  • 황인식;이관복;하성도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.952-956
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    • 1995
  • It is known that the 3D Solid CAD system can provide various information which is useful for implementing CAPP and CAE. However the commercial 3D CAD systems available today do not support the handling of non-geometric information such as geometry tolerance and surface finish. It is impossible to input the non-geometric information during designof parts while CAPP needs the information for selecting machine tools. fiztures, inspection method, etc. In this paper the need of research on handling tolerance information In 3D CAD systems is considered. The development of inspection planning support system is also explained with an example. The development of inspection planning support systm receives the design geometry information from the 3D CAD system in the form of 2D draft and generates the inspection data base and the inspection sheet through the user interaction.

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Minimization of Weld Lines in Two Shot Molded Parts with Microlenses (미소 렌즈가 내재화된 이중사출 성형제품의 웰드라인 최소화)

  • 신주경;민병권;김영주;강신일
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.230-235
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    • 2004
  • A new design based on the appropriate geometry of molded part and type of runner system under the optimal processing conditions was proposed to minimize the micro weld lines on the sub deco surface molded by two shot molding. Theoretical and experimental studies were conducted to examine the cause of the weld lines during the overmolding process in two shot molding. Various dimensions and geometries of substrate$(1^{st}shot)$ and the wall thickness of overmold$(2^{nd}shot)$ have been proposed to avoid the weld lines which are the most inevitable appearance defects occurred on the sub deco. The each design proposal was analyzed by mold flow analysis after part modeling. The analysis results were compared with molded part from mass production tool. It could be seen that from the analysis that the proper geometry of plastic part and type of runner system considering pressure drop under the optimal processing conditions were the most influential factors to avoid weld lines occured on the sub deco.

Optimum Design of the Screw extruder using Thermo-mechanical Analysis

  • Cho, Seung-Hyun;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.28-33
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    • 2001
  • Screw conveyors are used extensively in industrial for conveying and elevating materials. Despite their apparent simplicity, the mechanics of the conveying action is very complex. so many engineers depend on experiential data. Capacities of screw are pumping, steady flow of polymer melts, steady volumetric throughput etc. they are affected by geometry of screw, heat flux, pressure on inside barrel, rotating velocity, friction coefficient at screw surface etc. by computation volumetric efficiency increases as rotating velocity increases and decreases as friction coefficient increases. also it decreases with short pitch length. and double flight screw is more effective than single flight screw. The temperature of polymer melts by heating pad and injection pressure play a very important role in the injection molding machine. so in this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand what design factors influence on volumetric throughput efficiency of the screw and thermo-mechanical characteristics of screw.

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The analysis of dependence of sensitivity vector of ESPI on the illumination geometry (ESPI 입사광의 기하구조에 따른 sensitivity vector 분석)

  • 홍석경;백성훈;조재완;김철중
    • Korean Journal of Optics and Photonics
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    • v.5 no.3
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    • pp.379-385
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    • 1994
  • The sensitivity vector which depends on geometry of object illumination angles and distances of ESPI was analyzed. And the sensitivities of in-plane and out-of-plane displacements have been investigated. From these results, we have the conclusion that it is useful to use the diverging beam for object illumination. With diverging object illumination, only little errors are occurred when we approximate the sensitivity vector to constant all over the object surface.urface.

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An Efficient Analysis of Unbounded Scattering Field Using Three Dimensional Boundary Element Method (3차원 경계요소법을 이용한 무경계 산란장의 효율적 해석)

  • 박동희;김정기
    • The Proceeding of the Korean Institute of Electromagnetic Engineering and Science
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    • v.5 no.3
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    • pp.14-21
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    • 1994
  • In this paper, a numerical method to be obtain the radar cross section(RCS) of three- dimensional bodies with arbitrary geometry and material compositions on the electromagnetic field with arbitrary incident angle is described. The RCS is obtained by solving the individual surface integral equation about multilayers scatterer using the three-dimensional bonudary element method(BEM). To show propriety and usefulness as to the three-dimensional BEM in this paper, the choice of a geometry is a multi-regular hexahedron and multi-right-angled hexahedron out of oblique incident electric field, and is considered to apply to every condition with loss sufficiently.

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Constraint Loss Assessment of SA508 PCVN Specimen according to Crack depth (SA508 PCVN 시편의 균열깊이에 따른 구속력 손실 평가)

  • Park, Sang-Yun;Lee, Ho-Jin;Lee, Bong-Sang
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.161-166
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    • 2008
  • In general structures, cleavage fracture may develop under the low constraint condition of larger scale yielding with a shallow surface crack. However, standard procedures for fracture toughness testing require very severe restrictions of specimen geometry. So the standard fracture toughness data makes the integrity assessment irrationally conservative. In this paper, cleavage fracture toughness tests have been made on side-grooved PCVN (precracked charpy V-notch) type specimens (10 by 10 by 55 mm) with varying crack depth, The constraint effects on the crack depth ratios are quantitatively evaluated by scaling model and Weibull stress method using 3-D finite clement method, After correction of constraint loss due to shallow crack depths, the statistical size effect are also corrected according to the standard ASTM E 1921 procedure, The results snowed a good agreement in the geometry correction regardless of the crack size, while some over-corrections were observed in the corrected values of $T_0$.

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