• Title/Summary/Keyword: surface fracture

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A Study on Mode I Interlaminar Fracture Toughness of Foam Core Sandwich Structures

  • Sohn, Se-Won;Kwon, Dong-Ahn;Hong, Sung-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.47-53
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    • 2001
  • This paper investigates the characteristics of interlaminar fracture toughness of foam core sandwich structures under opening mode by using the double cantilever beam (DCB) specimens which are Carbon/Epoxy and foam core composites. Instead of using a DCB specimen of symmetric geometry, a non-symmetric DCB specimen was used to calculate the interlaminar fracture toughness. Three approaches for calculating the energy release rate(G$\sub$IC/) were used and fracture toughness of foam core sandwich structures made by autoclave, vacuum bagging and hotpress were compared. Experiment, analysis using nonlinear beam bending theory, and numerical work by FEM methods were performed. Bonding surface compensation and equivalent moment of inertia were used to calculate the energy release rate in nonlinear analytical work. Conclusions of experimental, nonlinear analytical and FEM methods were compared. It is, also, shown that the vacuum bagging forming can substitute the method of autoclave without serious loss of Mode I energy release rate(G$\sub$I/).

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The Fatigue Crack Growth Behavior of Silicon Carbide Particles Reinforced Aluminun Metal Matrix Composites (SiC 입자 보강 Al 복합재료의 피로균열 진전거동)

  • 권재도;문윤배;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.122-131
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    • 1995
  • The research trends for metal matrix composites have been on basic mechanical properties, fatigue behavior after aging and fractographic observations. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of the fracture surface on silicon carbide particles reinforced aluminum metal matrix composites(SiCp/Al). Based on the fractographic study done by scanning electron microscope and replica, crack growth path model and fracture mechanism are presented. The mechanical properties, such as the tensile strength, yield strength and elongation of SiCp/Al composites are improved in a longitudinal direction, however, the fatigue life is shorter than the basic Al6061 alloys. From fractographic observations, it is found that the failure mode is ductile in basic Ai6061 alloys. And because some SiC particles were pulled out from the matrix and a few SiC particles could be seen on the fracture surface of SiCp/Al, crack growth paths are believed to follow the interface of the matrix and its particles.

A Study on Analysis of Mode I interlaminar Fracture Toughness of Foam Core Sandwich Structures (FOAM CORE SANDWICH 구조재의 Mode I 층간분리 파괴인성의 해석에 관한 연구)

  • Son, Se-Won;Gwon, Dong-An;Hong, Seong-Hui
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.81-86
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    • 2000
  • This paper was carried out to investigate the characteristics of interlaminar fracture toughness of foam core sandwich structures under opening loading mode by using the double cantilever beam (DCB) specimens in Carbon/Epoxy and foam core composites. instead of using symmetric geometry of DCB specimen non-symmetric DCB specimen was used to calculate the interlaminar fracture toughness. Three approaches for calculating the energy release rate({{{{ {G }_{IC } }}}}) were compared. Fracture toughness of foam core sandwich structures by autoclave vacuum bagging and hotpress were compared and analyzed. Experiment nonlinear beam bending FEM method were performed. Suggested bonding surface compensation and equivalent area inertia moment was used to calculate the energy release rate in nonlinear analytical results. The conclusions among experimental nonlinear analytical and FEM results was observed. The vacuum bagging method was shown to be able to substitute method in stead of autoclave without serious loss of Mode I energy release rate({{{{ {G }_{IC }}}}}) to be able to substitute method in stead of autoclave without serious loss of Mode I energy release rate({{{{ {G }_{IC }}}}}).

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Fracture Toughness and Crack Growth Resistance of the Fine Grain Isotropic Graphite

  • Kim, Dae-Jong;Oh, Seung-Jin;Jang, Chang-Heui;Kim, In-Sup;Chi, Se-Hwan
    • Carbon letters
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    • v.7 no.1
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    • pp.19-26
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    • 2006
  • Three point bending tests of single edge notched beam (SENB) specimens were carried out to evaluate the fracture behavior of the fine-grain isotropic nuclear grade graphite, IG-11. To measure the crack initiation point and the subsequent crack growth, the direct current potential drop (DCPD) method and a traveling microscope were used. The effects of test variables like initial crack length, specimen thickness, notch type and loading rate on the measured fracture toughness, $K_Q$, were investigated. Based on the test results, the ranges of the test variables to measure the reliable fracture toughness value were proposed. During the crack growth, the rising R-curve behavior was observed in IG-11 graphite when the superficial crack length measured on the specimen surface was used. The increase of crack growth resistance was discussed in terms of crack bridging, crack meandering, crack branching, microcracking and crack deflection, which increase the surface energy and friction force.

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Analysis for Deformation and Fracture Behavior of Magnesium during Equal Channel Angular Pressing by the Finite Element Method (마그네슘의 등통로각압축 공정 시 변형 및 파괴 거동에 대한 유한요소해석)

  • Yoon, Seung Chae;Pham, Quang;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
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    • v.46 no.3
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    • pp.144-149
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    • 2008
  • Equal channel angular pressing (ECAP) has been studied intensively over the decade as a typical top-down process to produce ultrafine/nano structured materials. ECAP has successfully been applied for a processing method of severe plastic deformation to achieve grain refinement of magnesium and to enhance its low ductility. However, difficult-to-work materials such as magnesium and titanium alloys were susceptible to shear localization during ECAP, leading to surface cracking. The front pressure, developed by Australian researchers, can impose hydrostatic pressure and increase the strain level in the material, preventing the surface defect on workpiece. In the present study, we investigated the deformation and fracture behavior of pure magnesium using experimental and numerical methods. The finite element method with different ductile fracture models was employed to simulate plastic deformation and fracture behavior of the workpiece.

Fracture Energy and Displacement Field Characteristics of Particulate Reinforced Composites Using DIC Method (DIC법에 의한 입자강화 복합재료의 파괴에너지 및 변위장 특성)

  • Lee, Jeongwon;Na, Seonghyeon;Lee, Sangyoun;Park, Jaebeom;Jung, Gyoodong;Kim, Jaehoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.6
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    • pp.15-20
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    • 2017
  • In this study, the fracture energy and displacement fields characteristics of particulate reinforced composite is evaluated. Wedge splitting test was performed at various temperatures. Fracture energy of material is calculated at room temperature, $-40^{\circ}C$ and $-60^{\circ}C$. Displacement and strain fields of specimen surface were visualized by using digital image correlation. The surface displacement fields of the specimens were analyzed by mark tracking method using digital image correlation. The results showed that, the fracture energy was decreased as temperature decreased. The surface displacement fields at room temperature were similar to there at $-40^{\circ}C$. The surface displacement fields at $-60^{\circ}C$ was significantly reduced because of the brittle behavior. The strain fields of the specimen surface decreased as temperature decreased form room temperature to $-60^{\circ}C$.

A Study on the Influence of Fiber Orientation on the Mode I Interlaminar Fracture Behavior of Carbon/Epoxy Composite materials (탄소섬유/에폭시 복합재료의 Mode I 층간파괴거동에 미치는 섬유배향각의 영향에 관한 연구)

  • 이택순;최영근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.391-401
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    • 1995
  • Several tests of the Double Cantilever Beam(DCB) were carried out for influence of the fiber orientation on the Mode I of the interlaminar fracture behavior in the Carbon/Epoxy composites. The interlaminar fracture toughness of Mode I was estimated based on the energy release rate of Mode I, $G_{I}$. The fracture toughness at crack initiation, $G_{IC}$, increases from type A to type E. The fracture toughness, $G_{IR}$ , is almost constant macroscopically for type A and type E when crack propagates. $G_{IR}$ for types B, C, D increases rapidly at the beginning of the crack growth then it decreases gradually. The fracture surface observation by SEM was also obtained the same results. Consequently the influence of the fiber orientation on the Mode I Interlaminar fracture behavior was made clear.ear.

Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test (MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가)

  • 송준희;임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

Modeling of a Ductile Fracture Criterion for Sheet Metal Considering Anisotropy (판재의 이방성을 고려한 연성파단모델 개발)

  • Park, N.;Huh, H.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.91-95
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    • 2016
  • This paper is concerned with modeling of a ductile fracture criterion for sheet metal considering anisotropy to predict the sudden fracture of advanced high strength steel (AHSS) sheets during complicated forming processes. The Lou−Huh ductile fracture criterion is modified using the Hill’s 48 anisotropic plastic potential instead of the von Mises isotropic plastic potential to take account of the influence of anisotropy on the equivalent plastic strain at the onset of fracture. To determine the coefficients of the model proposed, a two dimensional digital image correlation (2D-DIC) method is utilized to measure the strain histories on the surface of three different types of specimens during deformation. For the derivation of an anisotropic ductile fracture model, principal stresses (𝜎1,𝜎2, 𝜎3) are expressed in terms of the stress triaxiality, the Lode parameter, and the equivalent stress (𝜂𝐻, 𝐿,) based on the Hill’s 48 anisotropic plastic potential. The proposed anisotropic ductile fracture criterion was quantitatively evaluated according to various directions of the maximum principal stress. Fracture forming limit diagrams were also constructed to evaluate the forming limit in sheet metal forming of AHSS sheets over a wide range of loading conditions.