• 제목/요약/키워드: surface evaluation

검색결과 4,683건 처리시간 0.042초

능선 궤적법을 이용한 볼엔드밀 가공면 해석 (Analysis of Machined Surfaces by Ball-end Milling using the Ridge Method)

  • 정태성;남성호;박진호;양민양
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.51-60
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    • 2004
  • Ball-end milling is one of the most common manufacturing processes for the parts with sculptured surface. However, the conventional roughness model is not suitable for the evaluation of surface texture and roughness under highly efficient machining conditions. Therefore, a different approach is needed for the accurate evaluation of machined surface. In this study, a new method, named ‘Ridge method’, is proposed for the effective prediction of the geometrical roughness and the surface topology in ball-end milling. Theoretical analysis of a machined surface texture was performed considering the actual trochoidal trajectories of cutting edge. The characteristic lines of cut remainder are defined as three-types of ‘Ridges’ and their mathematical equations are derived from the surface generation mechanism of ball-end milling process. The predicted results are compared with the results of conventional method. The agreement between the results predicted by the proposed method and the values calculated by the simulation method shows that the analytic equations presented in this paper are useful for evaluating a geometrical surface roughness of ball -end milling process.

자동차 외판의 미세면굴곡 거동의 수치해석적 평가 (A Numerical and Experimental Study of Surface Deflections in Automobile Exterior Panels)

  • 박춘달;정완진;김병민
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.134-141
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    • 2006
  • Surface deflections have a great effect on the external appearance of automobiles. Usually, they are occurred on large flat panels containing sudden shape changes and of very small size about $\pm$30$\sim$300$\mu$m. Since the current numerical method is not sufficient for predicting these defects, the correction of these defects still depends on trial and error, which requires a great deal of time and expense. Consequently, developing the numerical method to predict and prevent these defects is very important far improving cosmetic surface qualities. In this study, an evaluation system that can analyze surface deflections using numerical simulation and a visualization system are reported. To calculate the surface deflections numerically, robust algorithms and simulation methodologies are suggested and to visualize them quantitatively, the curvature variation algorithm is proposed. To verify the developed systems, the experimental die of the handle portion of exterior door is analyzed. The results showed that the experimental and simulational visualization are in good agreement. Compensation methods to correct the surface deflections are also tested. The evaluation system proposed in this paper could be used to predict and minimize the occurrence of surface deflections in die manufacturing.

표면 처리를 통한 친환경 방오 기술 및 실해역 평가 연구 (Antifouling technology and sea trial verification according to surface treatment)

  • 한덕현;고혁준;정항철
    • 한국표면공학회지
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    • 제55권6호
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    • pp.425-432
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    • 2022
  • Antifouling paints that inhibit the attachment and contamination of marine organisms mainly use TBT compounds, but because of their toxic components, they cause ecosystem disturbance and environmental destruction problems, so It is necessary to research eco-friendly antifouling paints that are easy to maintain and effective antifouling technologies. In this study, physical surface treatment of silane coating and chemical antifouling technology were applied to the metal surface to secure the stability of the surface of the marine structure and inhibit the attachment and growth of marine organisms. Adhesion of marine organisms was evaluated according to the coating conditions through surface evaluation of the charged material for 15 months in the waters of the west coast of Korea. In accordance with ASTM D6990-05, antifouling properties fouling rates (FR) and physical degradation rates(PDR) were evaluated through visual inspection of the evaluation specimens. As a result of evaluating the antifouling performance of the coated surface, it was confirmed that the antifouling performance was maintained at the 50% level even after 15 months in the sample subjected to physical processing and silane coating.

제한조건 반응표면모델에 의한 자동차 시트의 강건최적설계 (Robust Optimization of Automotive Seat by Using Constraint Response Surface Model)

  • 이태희;이광기;구자겸;이광순
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2000년도 봄 학술발표회논문집
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    • pp.168-173
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    • 2000
  • Design of experiments is utilized for exploring the design space and for building response surface models in order to facilitate the effective solution of multi-objective optimization problems. Response surface models provide an efficient means to rapidly model the trade-off among many conflicting goals. In robust design, it is important not only to achieve robust design objectives but also to maintain the robustness of design feasibility under the effects of variations, called uncertainties. However, the evaluation of feasibility robustness often needs a computationally intensive process. To reduce the computational burden associated with the probabilistic feasibility evaluation, the first-order Taylor series expansions are used to derive individual mean and variance of constraints. For robust design applications, these constraint response surface models are used efficiently and effectively to calculate variances of constraints due to uncertainties. Robust optimization of automotive seat is used to illustrate the approach.

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촉진열화실험에 따른 목재 부재의 재색 특성 분석 (Analysis of Surface Color Characteristics of Wood in Accelerated Weathering Test)

  • 김광철;박천영
    • 한국가구학회지
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    • 제26권3호
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    • pp.262-266
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    • 2015
  • This study was carried out to analyze the surface color change according to the weathering time. The surface color of material was one of evaluation indexes in exposure experiment. For the purpose, accelerated weathering test was performed with wood. The weathering time level was composed with 0, 500, 1000, 1500 and 2000 hours and color difference was estimated with the color difference meter. The surface color was changed to 500 hours that lightness and redness were decreased and yellowness was increased. However it did not changed after 500 hours. It means that the surface color could be the evaluation index of deterioration of the wood but it means very little after certain time.

회주철(GC250)의 고속가공을 위한 엔드밀공구의 형상 설계 및 가공성 평가 (Shape Design and Machinability Evaluation of Flat End mill for High Speed Machining of GC250 Material)

  • 이상용;김전하;강명창;김정석;강호연
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.292-296
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    • 2002
  • In the present investigation, the improvement of processing efficiency in the high speed machining of GC250 is explored. This study is to evaluate the tool performance in difficult-to-material using the new developed tool. Tool performance evaluation are conducted by tool wear, surface roughness, chattering in machined surface. The tool wear of A type was smaller than B type. In type B tool the chatter mark was observed in machined surface. The good surface roughness was obtained in type A tool. Consequently, the tool performance of A type is better than B type.

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Evaluation of solid surface properties by analysis of liquid penetration rate into powder bed - Examination of surface free energy -

  • Choi, Woo-Sik;Ha, Jong-Hak
    • 대한약학회:학술대회논문집
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    • 대한약학회 2003년도 Proceedings of the Convention of the Pharmaceutical Society of Korea Vol.2-2
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    • pp.236.1-236.1
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    • 2003
  • Evaluation of solid surface properties is very important for formulation of solid dosage form, specially insoluble drugs. The contact angle of insoluble drugs was measured by the penetration rate into powder bed using Washburn equation and wicking method. From the measured contact angle data, the surface free energy value of pharmaceutical powders ${\gamma}$s was divided and analysized into the polar component, ${\gamma}$s$\^$p/ and the dispersion component, ${\gamma}$s$\^$d/. Furthermore, the data was interpreted for acid part, ${\gamma}$s$\^$+/ and base part, ${\gamma}$s$\^$$\square$/ of surface free energy. (omitted)

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고온 다습한 환경에서의 주관적 착용 쾌적감과 관련 물성 변인 (Subjective Evaluation of Wear Comfort and Related Physical Variables under Warm and Humid Condition)

  • 김정화;홍경희;조승식
    • 한국의류학회지
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    • 제21권6호
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    • pp.1021-1030
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    • 1997
  • Physical variables related to the subjective evaluation of wear comfort were explored. Experimental fabrics was those used in the previous paper where subjective sensations of women's thin shirts were reported. Fabrics include 100% cotton (unfinished), 100% cotton (water repellent finished), cotton/polyester 35/65 (unfinished), cotton/polyester 35/65 (peach skin finished), 100% polyester fabric(plain), 100% polyester crepe. Among various physical properties of the experimental fabrics, heat 8E moisture transport properties and surface properties were chosen as important variables based on the regression coefficient. Especially, humidity at the microclimate in dynamic mode was highly correlated to the subjective evaluation and appeared to be a sensitive physical predictor, compared to dry thermal transmission rate or water vapor transmission rate. Surface characteristic parameters, however, did not show consistant trend in the prediction of the human's subjective sensation. Interaction between surface properties and humidity measurement was also observed.

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SCM415 침탄치차의 굽힘피로강도평가에 관한 연구 (A Study on Evaluation of Bending Fatigue Strength in SCM415 Carburized Spur Gear)

  • 류성기
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권6호
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    • pp.763-770
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    • 1998
  • This paper deals with evaluation of bending fatigue strength in SCM415 carburized spur gears. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and the enhanvement of fatigue strength due to carburized treatment is clarified. In this study the improvement of fatigue strength is assumed to be caused by an increase of both hardness and residual stress and experimental formula has been proposed for the estimation of bending fatigue strength of carburized gears. The effect of surface conditions on the fatigue strength is evaluated quantitatively and it is close to the relative surface condition factor used in the ISO strength rating formula.

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