• Title/Summary/Keyword: surface development

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Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Machining Simulation System (통합절삭 시뮬레이션 시스템용 선삭표면조도 시뮬레이션 알고리즘의 설계)

  • 장동영
    • Journal of the Korea Society for Simulation
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    • v.8 no.1
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    • pp.19-33
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    • 1999
  • The fundamental issues to evaluate machine tools performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. This proposed algorithm could be used in the designed virtual machining system. The system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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Development of intelligent grinding system for aspherical surface machining (비구면 가공용 지능형 연삭 시스템 개발)

  • Baek, Seung-Yub;Lee, Hae-Dong;Kim, Sung-Chul;Lee, Eun-Sang
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1099-1104
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    • 2004
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system.

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Analysis of the High Formability of Automotive Steel Sheets by the Surface Texturing Effect (자동차용 강판의 표면 텍스처링 효과에 따른 고성형성 연구)

  • Yoon, Seung-Chae;Lyo, In-Woong;Cho, Min-Haeng
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.8-12
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    • 2012
  • This study aims to analyze the formability property of surface texturing processed automotive steel sheet for improving the sheet forming property. In the paper, the effect of cavities fabricated using the laser surface texturing technique on automotive high strength steel sheets was studied. The frictional behavior of the sheet drawing is a function of interface parameters such as sheet surface roughness, holding force, contact pressure, etc. For these reasons, automotive steel researchers want to optimize the surface topography of automotive steel sheets in order to enhance the formability. Therefore, this study presents the behavior of deformation of a laser surface texturing steel sheet by considering the frictional operation during the deep drawing process.

Surface Characteristics of Titanium/Hydroxyapatite Double Layered Coating on Orthopedic PEEK by Magnetron Sputtering System (마그네트론 스퍼터링 시스템을 이용한 정형외과용 PEEK의 타이타늄/하이드록시아파타이트 이중 코팅층의 표면 특성 분석)

  • Kang, Kwan-Su;Jung, Tae-Gon;Yang, Jae-Woong;Woo, Su-Heon;Park, Tea-Hyun;Jeong, Yong-Hoon
    • Journal of the Korean institute of surface engineering
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    • v.51 no.3
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    • pp.164-171
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    • 2018
  • In this study, we have fabricated pure titanium (Ti)/hydroxyapatite (HA) double layer coating on medical grade PEEK from magnetron sputtering system, an investigation was performed whether the surface can be had more improve bio-active for orthopedi/dental applications than that of non-coated one. Pure Ti and HA coating layer were obtained by a radio-frequency and direct current power magnetron sputtering system. The microstructures surface, mechanical properties and wettability of the pure Ti/HA double layer deposited on the PEEK were analyzed by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), nano-indentation, and contact angle test. According to the EDS and XRD results, the composition and crystal structure of pure Ti and HA coated surface were verified. The elastic modulus and hardness value were increased by pure Ti and HA coating, and the pure Ti/HA double layer coating surface has the highest value. The contact angle showed higher value for pure Ti/HA double layered coating specimens than that of non-coated (PEEK) surface.

A Study of Improvement the Surface Properties of $Hg_{l-x}Cd_xTe$ material by using Electro-Chemical Reduction (전기화학적 환원법에 의한 $Hg_{l-x}Cd_xTe$ 재료의 표면특성 개선에 관한 연구)

  • Lee, Sang-Don;Kim, Bong-Heub;Kang, Hyung-Boo;Choi, Kyung-Ku;Jeoung, Yong-Taek;Park, Hee-Sook;Kim, Hong-Kook
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1280-1282
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    • 1994
  • The method of passivation for protecting the $Hg_{l-x}Cd_xTe$ surface is important device fabrication process, because the surface components are highly reactive leading to its chemical and electrical instability. Especially, the material of which composition is x=0.2 or 0.3, is narrow bandgap semiconductor and used as detector of infrared radiation. The device performance of narrow bandgap semiconductors are largely governed by the properties of the semiconductor surface. The electro-chemical processing of $Hg_{l-x}Cd_xTe$ allows rigorous control of the surface chemistry and provides an in-situ monitor of surface reaction. So electro-chemical reduction at specific potential can selectively eliminate the undesirable species on the surface and manipulated to reproducibly attain the desired stoichiometry. This method shows to assess the quality or chemically treated $Hg_{l-x}Cd_xTe$ good surface.

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Surface Modification of Polystyrene (PS) by Atmospheric Pressure Plasma (상압 플라즈마를 이용한 Polystyrene (PS)의 표면개절)

  • Lee, Jong-Su;Shin, Hyun-Seok;Seok, Jin-Woo;Jang, Gyu-Wan;Beag, Yeong-Hwan
    • Journal of the Korean Vacuum Society
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    • v.18 no.1
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    • pp.1-8
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    • 2009
  • Hydrophilic Surface modification of Polysarene (PS) was performed by Atmospheric Pressure Plasma (APP). Air or 0, gases were used for carrier gases and RF power was changed from 150 to 350 W. We controlled the treatment time as 1 time to 4 time passing through the plasma region. when the carrier gas was air, the water contact angle on the PS surface was decreased from $91^{\circ}$ to $20^{\circ}$. And the surface energy increased from 45.74 dyne/cm to 68.48 dyne/cm. In case of the $O_2$ plasma treatment, at 300 W of RF power and 4 times treatment, the water contact angle on the PS. Surface was decreased from $91^{\circ}$ to $17^{\circ}$ and the surface energy was increased from 45.74 dyne/cm to 69.73 dyne/cm. The surface energy was increased by polar force not by dispersion force. Improvement of surface properties can be explained by the formation of new hydrophilic groups which is identified as C-O, C=O by XPS analysis. The contact angle of APP treated PS surface kept in air was increased with time elapse, but maintained same value when it was kept in water. We treated the PS surface by APP and deposited Cu as $4,000\;{\AA}$ and $8,000\;{\AA}$ by thermal evaporation. The adhesion between sample and Cu thin film improvement of treated PS surface against untreated sample. could be verifiable by Tape test (ASTM D3359)

Development of calculating daily maximum ground surface temperature depending on fluctuations of impermeable and green area ratio by urban land cover types (도시 토지피복별 불투수면적률과 녹지면적률에 따른 지표면 일최고온도 변화량 산정방법)

  • Kim, Youngran;Hwang, Seonghwan
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.2
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    • pp.163-174
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    • 2021
  • Heatwaves are one of the most common phenomena originating from changes in the urban thermal environment. They are caused mainly by the evapotranspiration decrease of surface impermeable areas from increases in temperature and reflected heat, leading to a dry urban environment that can deteriorate aspects of everyday life. This study aimed to calculate daily maximum ground surface temperature affecting heatwaves, to quantify the effects of urban thermal environment control through water cycle restoration while validating its feasibility. The maximum surface temperature regression equation according to the impermeable area ratios of urban land cover types was derived. The estimated values from daily maximum ground surface temperature regression equation were compared with actual measured values to validate the calculation method's feasibility. The land cover classification and derivation of specific parameters were conducted by classifying land cover into buildings, roads, rivers, and lands. Detailed parameters were classified by the river area ratio, land impermeable area ratio, and green area ratio of each land-cover type, with the exception of the rivers, to derive the maximum surface temperature regression equation of each land cover type. The regression equation feasibility assessment showed that the estimated maximum surface temperature values were within the level of significance. The maximum surface temperature decreased by 0.0450℃ when the green area ratio increased by 1% and increased by 0.0321℃ when the impermeable area ratio increased by 1%. It was determined that the surface reduction effect through increases in the green area ratio was 29% higher than the increasing effect of surface temperature due to the impermeable land ratio.

A Preliminary Study comparing the Growth of Phytoplankton according to the Ratio of Deep and Surface Seawater (해양심층수와 표층수의 혼합비율에 따른 식물플랑크톤의 증식 변화에 대한 기초연구)

  • Kim, Ah-Ree;Lee, Seung-Won;Jung, Dong-Ho;Moon, Deok-Soo;Kim, Hyeon-Ju
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.43 no.4
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    • pp.373-379
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    • 2010
  • The artificial upwelling of deep seawater increases primary production. This study conducted a lab-scale experiment to investigate the growth of phytoplankton with the mixing ratio of deep and surface seawater. The chlorophyll content in the sample of pure deep seawater was highest, regardless of the phytoplankton groups. Nutrients contained in the deep seawater positively influenced the growth of phytoplankton. The optimum mixture to apply in an artificial upwelling system was a 1:1 ratio of deep and surface seawater. An experiment considering other environmental conditions, such as luminance and specific gravity, should be performed.

A Simulator Development of Surface Warship Torpedo Defense System considering Bubble-Generating Wake Decoy (기포발생식 항적기만기를 고려한 수상함 어뢰방어체계 시뮬레이터 개발)

  • Wooshik Kim;Myoungin Shin;Jisung Park;Ho Seuk Bae
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.3
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    • pp.416-427
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    • 2024
  • The wake-homing underwater guided weapon that detects and tracks wake generated during voyage of a surface ship is impossible to avoid with the present acoustic deception torpedo defense system. Therefore, research on bubble-generating wake decoy is necessary to deceive wake-homing underwater guided weapon. Experiments in various environments are required to verify the effective operation method and performance of the wake decoy, but performance verification through underwater experiment is limited. In this paper, we develop a simulator for an torpedo defense system of surface ship, which is applied bubble-generating wake decoy, against acoustic, wake, and hybrid homing underwater guided weapon attack. The simulator includes surface ship model, acoustic decoy(static, mobile) model, bubble-generating wake decoy model, search and motion model of underwater guided weapon and so on. By integrating various models, MATLAB GUI simulator was developed. Through the simulation results for various environmental variables by this simulator, it is judged that effective operation method and performance verification of the bubble-generating wake decoy can be performed.

Short-term Variation of Sea Surface Temperature Caused by Typhoon Nabi in the Eastern Sea of Korean Peninsula Derived from Satellite Data (위성영상에서 관측한 태풍 Nabi 통과시의 한반도 동부해역 수온의 단기변동)

  • Kim, Sang-Woo;Yamada, Keiko;Jang, Lee-Hyun;Hong, Chul-Hoon;Go, Woo-Jin;Suh, Young-Sang;Lee, Chu;Lee, Gyu-Hyong
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.40 no.2
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    • pp.102-107
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    • 2007
  • A remarkable sea surface cooling (SSC) event was observed in the eastern sea of Korean peninsula based on new generation sea surface temperature (NGSST) satellite images in September 2005, when typhoon Nabi passed over the East Sea. The degree of SSC ranged from $1^{\circ}C\;to\;4^{\circ}C$, and its maximum was observed in the southeastern sea area. Daily variations in sea surface temperature at a longitudinal line $(35^{\circ}-41^{\circ}N,\;132^{\circ}E)$, derived from satellite data for September 1-13, 2005, showed that the SSC lasted about 3 days after the typhoon passed in the south of $39^{\circ}N$, whereas it was unclear in the north of$39^{\circ}N$. Water temperature measured by a mooring buoy suggested that the SSC was caused mainly by a vertical mixing of the water column driven by the typhoon, rather than by coastal upwelling.