• Title/Summary/Keyword: surface and cross-sectional shape

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Fabrication of Titanium Microchannels by using Ar+ Laser-assited Wet Etching (레이저 유도에칭을 이용한 티타늄 미세채널 제조)

  • 손승우;이민규;정성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.709-713
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    • 2004
  • Characteristics of laser-assisted wet etching of titanium in phosphoric acid were investigated to examine the feasibility of this method for fabrication of high aspect ratio microchannels. Laser power, number of scans, etchant concentration, position of beam waist and scanning speed were taken into consideration as the major process parameters exerting the temperature distribution and the cross sectional profile of etched channels. Experimental results indicated that laser power influences on both etch width and depth while number of scans and scanning speed mainly affect on the etch depth. At a low etchant concentration, the cross sectional profile of an etched channel becomes a U-shape but it gradually turns into a V-shape as the concentration increases. On the other hand, surface of the laser beam focus with respect to the sample surface is found to be a key factor determining the bubble dynamics and thus the process stability. It is demonstrated that metallic microchannels with different cross sectional profiles can be fabricated by properly controlling the process parameters. Microchannels of aspect ratio up to 8 with the width and depth ranges of 8∼32 m and 50∼300 m, respectively, were fabricated.

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A Study on the Shape of the Pattern Milled Using FIB (집속이온빔 연마에 의한 패턴의 형태에 관한 연구)

  • Jung, Won-Chae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.11
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    • pp.679-685
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    • 2014
  • For the measurements of surface shape milled using FIB (focused ion beam), the silicon bulk, $Si_3N_4/Si$, and Al/Si samples are used and observed the shapes milled from different sputtering rates, incident angles of $Ga^+$ ions bombardment, beam current, and target material. These conditions also can be influenced the sputtering rate, raster image, and milled shape. The fundamental ion-solid interactions of FIB milling are discussed and explained using TRIM programs (SRIM, TC, and T-dyn). The damaged layers caused by bombarding of $Ga^+$ ions were observed on the surface of target materials. The simulated results were shown a little bit deviation with the experimental data due to relatively small sputtering rate on the sample surface. The simulation results showed about 10.6% tolerance from the measured data at 200 pA. On the other hand, the improved analytical model of damaged layer was matched well with experimental XTEM (cross-sectional transmission electron microscopy) data.

Die Design for Shape Drawing to Improve the Dimensional Accuracy of a Hollow LM-Guide Rail (중공형 LM-Guide Rail의 치수정밀도 향상을 위한 형상인발 금형 설계)

  • Park, J.H.;Lee, K.H.;Kim, S.M.;Kim, H.J.;Kim, S.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.340-347
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    • 2015
  • Multi-pass shape drawing is used to manufacture long products of arbitrary cross-sectional shapes. This process allows smooth surface finishes and closely controlled dimensions of the cross-sectional shape. Tube shape drawing for hollow type products provides material savings and weight reduction. The intermediate die shapes are very important in multi-pass tube shape drawing. In the current paper, the design method for the intermediate dies in a tube shape drawing process is developed using a die offset for corner filling (DOCF) method. Underfill defects are related to the radial velocity distribution of each divided section in the deformation zone. The developed intermediate die shape design was applied to the two-pass tube shape drawing with fixed mandrel for manufacturing a hollow linear motion (LM) guide rail. The proposed design method led to uniform and steady metal flow at each divided section. FE-simulations and experiments were conducted to validate the effectiveness of the proposed method in multi-pass tube shape drawing process.

Three Dimensional Last Data Generation System Utilizing Cross Sectional Free Form Deformation (단면 분할 FFD를 이용한 3D 라스트 데이터 생성시스템 개발)

  • Kim, Si-Kyung;Park, In-Duck
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.9
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    • pp.768-773
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    • 2005
  • A new approach for human foot modelling and last design based on the cross sectional method is presented in this paper. The proposed last design method utilizes the dynamic trimmed parametric patches for the foot 3D data and last 3D data. The cross section a surface of 3D foot for the 3D last, design modeling of free form geometric last shapes. The proposed last design scheme wraps the 3D last data surrounding the measured 3D foot data with the effect of deforming the last design rule The last design rule of the FFD is constructed on the FFD lattice based on foot-last shape analysis. In addition, the control points of FFD lattice are constructed with cross sectional data interpolation methods from the a finite set of 3D foot data. The deformed 3D last result obtained from the proposed FFD is saved as a 3D dxf foot data. The experimental results demonstrate that the last designed with the proposed scheme has good performance.

Free Vibrations of Tapered Beams with Constant Surface Area (일정표면적 변단면 보의 자유진동)

  • Lee, Byoung-Koo;Oh, Sang-Jin;Park, Chang-Eun;Lee, Tae-Eun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.1
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    • pp.66-73
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    • 2011
  • This paper deals with free vibrations of the tapered beams with the constant surface area. The surface area of the objective beams are always held constant regardless shape functions of the cross-sectional depth. The shape functions are chosen as the linear and parabolic ones. Ordinary differential equations governing free vibrations of such beams are derived and solved numerically for determining the natural frequencies. In the numerical examples, hinged-hinged, hinged-clamped and clamped-clamped end constraints are considered. As the numerical results, the relationships between non-dimensional frequency parameters and various beam parameters such as section ratio, surface area ratio, end constraint and taper type are reported in tables and figures. Especially, section ratios of the strongest beam are calculated, under which the maximum frequencies are achieved.

Spray Characteristics of a Pulsed Liquid Jet into a Cross-flow of Air (아음속 횡단 유동장으로 펄스 분사된 액체 제트의 분무특성)

  • Lee, In-Chul;Byun, Young-Wu;Koo, Ja-Ye
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.61-64
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    • 2008
  • The present study of these experiments are close examination of spray characteristics that are continuous liquid jet and modulated pressure pulse liquid jet. The experiments were conducted using water, over a range of cross-flow velocities from 42${\sim}$136 m/s, with injection frequencies of 35.7${\sim}$166.2 Hz. Between continuous cross-flow jet and pressure pulsed cross-flow jet for characteristics of penetration, breakup point, spray angle and macro spray shape are investigated experimentally. In cross-flow field, main parameter of liquid jet for breakup was cross-flow stream rather than pressure pulse frequency. As oscillation of the periodic pressure that could make liquid jet moved up and down, the mixing efficiency was increased. Also, a bulk of liquid jet puff was detected at upper field of liquid surface. So, this phenomenon has a good advantage of mixing spray from concentration of center area to outer area. Because of pressure pulsation frequency, an inclination of SMD for the structured layer was evanescent. Cross-sectional characteristics of SMD at downstream area were non-structured distributions. Then cross-sectional characteristics of SMD size were about same tendency over a range that is effect of spray mixing. The tendency of volume flux value for various frequency of pressure pulse was same distribution. And volume flux was decreased when the frequency of pressure pulse increase.

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Development of CFS Jacketing Retrofit Method for Rectangular High Strength Concrete Columns by Cross Sectional Shape Modification (4각형 고강도 콘크리트 기둥 단면 변형을 통한 CFS Jacketing 보강방법 개발)

  • Lee, Jong-Gil;Kim, Jang-Ho Jay;Park, Seok-Kyun;Kim, Jin-Keun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.153-161
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    • 2010
  • Numerous past studies have shown that safety and serviceability of many concrete infrastructures and buildings built in 1970's have far less strength capacities than their original intended design capacities, thereby requiring repair and strengthening. Currently, aged concrete structures are being repaired using various methods developed in the past. Unfortunately, these methods do not consider the specific conditions that these members are under, but they merely attach repairing materials on the external surface for random strength improvements. Therefore, in order to improve repair and strengthening methods by considering composite behavior between repairing material and structural member, enhanced construction methodologies are needed. Also, the enhanced repairing and strengthening methods must be able to be implemented on structural members constructed using high performance concrete to meet the present construction demand of building mammoth structures. Therefore, in this study, a repairing and strengthening method for retrofitting high strength concrete (HSC) columns that can effectively improve column performance is developed. A square HSC column's cross-sectional shape is converted to an octagonal shape by attaching precast members on the surface of the column. Then, the octagonal column surface is surface wrapped using Carbon Fiber Sheets (CFS). The method allows maximum usage of confinement effect from externally jacketing CFS to improve strength and ductility of repaired HSC columns. The research results are discussed in detail.

A Study on the Gaseous Nitrocarburising of Cast Irons (주철의 가스질화침탄처리)

  • Kim, Y.H.;Yoon, H.J.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.2
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    • pp.71-77
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    • 2003
  • We investigate the phase formation in the compound layer of cast irons during the gaseous nitrocarburising of four different cast irons, that contain different types of graphites in the shape and size. We examine the change in the surface roughness with the nitrocarburising time. The observation of cross-sectional microstructure and X-ray diffraction analysis indicate that the compound layer consists of single ${\varepsilon}-Fe_{2-3}(N,C)$ phase and that its thickness increases in a parabolic manner with the treatment time. The surface roughness parameters, Rz and Ra increase with increasing treatment time. In other words, the roughness parameters increase as the thickness of compound layer increases. The parameters also depend on the shape and size of graphite in the individual cast irons.

An Estimation of RCS through Configuring Element Analysis (형상요소분석을 통한 레이더단면적의 추정)

  • Kwon, T.J.;Shin, Bo-Hyun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.4
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    • pp.417-423
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    • 2012
  • Radar Cross Section(RCS) is a measure of how detectable an object is with a radar. A larger RCS indicates that an object is more easily detected. Informally, the RCS of an object is the cross-sectional area of a perfectly reflecting sphere that would produce the same amount of reflection strength as the object in question would. In order to estimate RCS of aircraft weapons the external surface is modeled as a collection of simple shape elements. And the overall RCS is estimated as a vector sum of configuring elements' cross-sections which are well known given by analytic formulae. A RCS estimation code is developed for a typical shape of Air-To-Surface bombs and missiles. Size of weapons and location of fins are implemented in the code in addition to the presence of canards. The ability to predict radar return from flying vehicles becomes a critical technology issue in the development of stealth configurations. This simplified method of RCS estimation is known to be fast and accurate enough in an optical region of high frequency incident radio wave.

Prediction Model of the Exit Cross Sectional Shape of Workpiece in Round-Oval-Round Pass Rolling

  • Lee, Youngseog;Kim, Byung-Min;Kim, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.785-798
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    • 2002
  • A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.