• 제목/요약/키워드: surface and cross-sectional shape

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Effect of Rolling Speed on the Exit Cross Sectional Shape in Rod Rolling Process

  • Lee, Young-Seog
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권1호
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    • pp.27-31
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    • 2007
  • A rolling speed dependent spread model is proposed for predicting the exit cross sectional shape in oval-round (or round-oval) pass rod rolling process when the rolling speed is very high. The effect of rolling speed on the exit cross sectional shape is measured by performing a four-pass continuous high speed (${\sim}80m/s$) rod rolling test and is described in terms of the spread correction parameter. The validity of the model is examined by applying it to rod rolling process at POSCO No.3 Rod Mill. The cross sectional shapes of workpiece predicted by the proposed model coupled with the surface profile prediction $method^{6}$ are in good agreement with those obtained experimentally.

Prediction Model of the Exit Cross Scetional Shape in Round-Oval -round Pass Rolling

  • Lee, Young seog;Gert Goldhahn
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권1호
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    • pp.87-93
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    • 2001
  • A reliable analytic model that determines the exit cross sectional shape a workpiece(material) in round-oval (oroval-round) pass sequence has been developed. The exit cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groovw to the roll axis direction. The requirements placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by not rod rolling experiment with the roll gap and specimen size changed. The exit cross sectional shape and area of the workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. We found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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선재압연공정의 소재 자유표면 형상예측 (Prediction of Stress Free Surface Profile of Wrokpiece in Rod Rolling Process)

  • 이영석;김영호;진영은
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.174-180
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    • 2000
  • A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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Spot-GTA 용접자세에 따른 304 스테인리스강 용융지 표면 및 용접부 형상 거동 (Behavior of Weld Pool Shape and Weld Surface Deformation as a Function of Spot-GTA Welding Position for 304 Stainless Steel)

  • 강남현;박영도;조경목
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.62-68
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    • 2008
  • Effects of gravitational orientation on gas tungsten arc welding (GTAW) for 304 stainless steel were studied to determine the critical factors for weld pool formation, such as weld surface deformation and weld pool shape. This study was accomplished through an analytical study of weld pool stability as a function of primary welding parameters (arc current and arc holding time), material properties (surface tension and density), and melting efficiency (cross-sectional area). The stability of weld pool shape and weld surface deformation was confirmed experimentally by changing the welding position. The arc current and translational velocity were the major factors in determining the weld pool stability as a function of the gravitational orientation. A 200A spot GTAW showed a significant variation of the weld pool formation as the arc held longer than 3 seconds, however the weld pool shape and surface morphology for a 165A spot GTAW were 'stable', i.e., constant regardless of the gravitational orientation. The cross-sectional area of the weld (CSA) was one of the critical factors in determining the weld pool stability. The measured CSA ($13.5mm^2$) for the 200A spot GTAW showed a good agreement with the calculated CSA ($14.9mm^2$).

Interactive prostate shape reconstruction from 3D TRUS images

  • Furuhata, Tomotake;Song, Inho;Zhang, Hong;Rabin, Yoed;Shimada, Kenji
    • Journal of Computational Design and Engineering
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    • 제1권4호
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    • pp.272-288
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    • 2014
  • This paper presents a two-step, semi-automated method for reconstructing a three-dimensional (3D) shape of the prostate from a 3D transrectal ultrasound (TRUS) image. While the method has been developed for prostate ultrasound imaging, it can potentially be applicable to any other organ of the body and other imaging modalities. The proposed method takes as input a 3D TRUS image and generates a watertight 3D surface model of the prostate. In the first step, the system lets the user visualize and navigate through the input volumetric image by displaying cross sectional views oriented in arbitrary directions. The user then draws partial/full contours on selected cross sectional views. In the second step, the method automatically generates a watertight 3D surface of the prostate by fitting a deformable spherical template to the set of user-specified contours. Since the method allows the user to select the best cross-sectional directions and draw only clearly recognizable partial or full contours, the user can avoid time-consuming and inaccurate guesswork on where prostate contours are located. By avoiding the usage of noisy, incomprehensible portions of the TRUS image, the proposed method yields more accurate prostate shapes than conventional methods that demand complete cross-sectional contours selected manually, or automatically using an image processing tool. Our experiments confirmed that a 3D watertight surface of the prostate can be generated within five minutes even from a volumetric image with a high level of speckles and shadow noises.

주물용 스티로폼 목형 제작을 위한 레이저 가공 공정 개발 (Laser Processing for Manufacturing Styrofoam Pattern)

  • 강경호;김재도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1085-1088
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    • 2001
  • The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

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4각기둥의 단면형상 변형 후 CFS로 보강한 고강도 철근 콘크리트 기둥의 보강효과 및 파괴거동 연구 (Study on Strengthening Effect and Failure Behavior of CFS Strengthened High Strength RC Columns after Cross -sectional Shape Modification)

  • 전경숙;김장호;박석균;김진근
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(I)
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    • pp.259-262
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    • 2005
  • Numerous studies showed that safety and serviceability of many concrete infrastructures and buildings built in 1970's have capacity less than their design capacities and thereby require immediate retrofitting. Currently, these aged concrete structure are being repaired using many repair and strengthening methods developed in the past. Therefore, in this study, a repairing and strengthening method for retrofitting high strength concrete columns that can effectively improve the performance of high strength concrete columns is developed. The square high strength concrete column's cross-sectional shape is modified to octagonal shape by attaching precast members on the surface of the column. Then, the octagonal column surface is wrapped using Carbon Fiber Sheets (CFS). The method allowed the maximum usage of confinement effect of externally wrapped CFS, which resulted in improved strength and ductility of repaired high strength concrete columns.

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저온 플라즈마 처리에 의한 전자파 차폐성 금속화 합성섬유의 계면 밀착성 개선 (Improvement of Interfacial Adhesion of Metal Plated Synthetic Fabrics for Electromagnetic Wave Shielding by Using Cold Plasma)

  • 천태일
    • 한국염색가공학회지
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    • 제10권2호
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    • pp.8-17
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    • 1998
  • In this study we have examined electroless chemical plating on the plasma grafted poly [ethylene terephathalate](PET) fabric in order to improve the interfacial adhesion between metal and fiber. The vapour phase of acrylic acid introduced on the PET surface and the graft polymerization was carried out by using cold plasma, resulting in the grafting yield of 0.8-1.3 wt%. The carboxyl group of the plasma grafted was identified by FT-IR-ATR spectra. The Interfacial adhesion was related to the carboxyl group. After electroless chemical plating of nickel, it showed that the more the carboxyl, the better the interfacial adhesion. Comparing to the untreated, the plasma grafted fabric showed fairly good interfacial adhesion(5B grade, ASTM D3359) . The shielding effect of electromagnetic wave showed 95dB. The shielding effect depends on the fabric structure, the surface structure, and the cross sectional shape of fibers. The dense fabric structure, the etched surface like a microcrater, and the trigonal cross sectional shape were prefered.

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에너지원의 종류에 따른 비닐평형코드(VFF)의 소손원인 판정기법에 관한 연구 (Study of the Method to Examine the Cause of Damage to a Flat-Type Vinyl Cord (VFF) According to the Type of Energy Source)

  • 최충석
    • 한국화재소방학회논문지
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    • 제25권6호
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    • pp.83-88
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    • 2011
  • 본 연구에서는 전기기기 및 가전기기 등의 배선으로 사용되는 비닐코드의 구조 및 특성을 제시하고, 에너지원의 종류에 따라 소손된 비닐평형코드(VFF, $1.25mm^2$)의 실체 사진 및 용융된 도체의 금속 단면 구조를 분석하였다. 정상 VFF는 소선 여러 가닥을 꼬아서 제작되었으며, 도체의 표면은 적갈색이다. 또한 도체의 금속 조직 분석에서 그레인이 연신된 것을 알 수 있었다. 일반 화염에 의해 소손된 VFF의 표면은 절연물이 탄화되어 도체의 표면에 융착되었고, 윤기가 없는 것을 알 수 있었다. 또한 용융 부분의 단면 구조 분석에서 일정한 모양의 보이드가 형성되었고, 전선 고유의 연신 구조는 확인할 수 없었다. 통전중인 VFF에 외부 화염이 인가되어 소손된 용융 도체의 단면 분석에서 전선 고유의 연신 구조는 없었고, 불규칙적인 보이드 및 주상 조직 등이 성장한 것을 알 수 있었다. 과전류에 의해 소손된 VFF는 표면이 고르게 탄화되었으며, 용융된 도체의 단면 구조 분석에서 수지상 조직의 성장이 확인되었다. 단락에 의해 용융된 VFF의 특성 분석에서 표면의 일부가 오염되었지만 약간의 윤기가 있고, 용융되어 재결합한 부분이 둥근 모양을 나타냈다. 또한 금속 현미경을 이용한 단면 구조 분석에서 경계면 및 주상 조직 등이 확인되었고, 용융된 도체 이외의 부분에서는 정상 구리와 같은 비정질체인 구조가 확인되었다.

연신공정 조건이 소모연신사의 물성에 미치는 영향 (I) (The Effects of Drawing Conditions on Physical Properties of the Drawn Worsted Yarns (I))

  • 한원희;김승진;김상룡
    • 한국염색가공학회지
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    • 제22권1호
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    • pp.51-60
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    • 2010
  • This research works on the effects of drawing conditions on the physical properties of the drawn worsted yarns. The drawn worsted yarns were made by the yarn drawing system under various drawing conditions such as concentration of reducing agent, draw ratio, setting time of drawn yarn, and concentration of oxidizing agent. The drawn worsted yarns from 2/80Nm to 2/90Nm were obtained from 2/60Nm worsted yarns, the surface and cross-sectional shapes and tensile properties of these various specimens were measured and discussed with the various drawing conditions. The drawing of worsted yarn made constituent wool fiber scratched and made it changing to polygonal cross-sectional shape. The tenacity and modulus were increased with draw ratio and concentration of reducing agent. And tensile strain was increased with draw ratio, which decreased with concentration of reducing agent.