• 한국표면공학회지
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• 제39권5호
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• pp.240-244
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• 2006

Tribaloy 800 (T800) powder is coated on the Inconel 718 substrate by the optimal High Velocity Oxy-Fuel (HVOF) thermal spray coating process developed by this laboratory. For the study of the possibility of replacing of the widely used classical chrome plating, friction, wear properties and sliding wear mechanism of coatings are investigated using reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C). Both at room temperature and at $538^{\circ}C$, friction coefficients and wear debris of coatings are drastically reduced compared to those of non-coated surface of Inconel 718 substrate. Friction coefficients and wear traces of both coated and non-coated surfaces are drastically reduced at higher temperature of $538^{\circ}C$ compared with those at room temperature. At high temperature, the brittle oxides such as $CoO,\;Co_3O_4,\;MoO_2,\;MoO_3$ are formed rapidly on the sliding surfaces, and the brittle oxide phases are easily attrited by reciprocating slides at high temperature through complicated mixed wear mechanisms. The sliding surfaces are worn by the mixed mechanisms such as oxidative wear, abrasion, slurry erosion. The brittle oxide particles and melts and partial-melts play roles as solid and liquid lubricant reducing friction coefficient and wear. These show that the coating is highly recommendable for the durability improvement coating on the surfaces vulnerable to frictional heat and wear.

• 한국방사성폐기물학회:학술대회논문집
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• 한국방사성폐기물학회 2005년도 춘계 학술대회
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• pp.137-144
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• 2005

원전 1차 계통내에 실리카는 알카리 토금속(Ca, Mg, Al 등)과 결합하여 원전 연료 피복재에 열전달을 방해하는 규석층(Zeolite)를 형성한다. 이렇게 형성된 규석층은 원전 피복재 손상의 원인이 된다. 이러한 원전 1차 계통내 실리카의 문제점들은 EPRI 보고서 등에 그 문제점이 꾸준히 제기되어 왔으며 이러한 문제점들을 해결하기 위하여 막분리 공정을 이용하고자 하였다. 먼저 실험실 규모의 실험을 통해 NF막의 실리카 제거율이 약 $60\;{\sim}\;70\%$, Boron 제거율이 약 $10\;{\sim}\;20\%$로 그 적용 가능성을 확인하였으며, FilmTec과 Osmonics 사 NF막 제품 4종에 대하여 현장 실험을 수행하였다. 현장 사용후연료 저장 붕산수 400L를 시료로 한 실험에서 운전압력 $10kg_{f}/cm^2$에서 FilmTec 사의 NF90-2540이 실리카 제거율이 약 $98\%$, Boron 제거율이 약 $43\%$로 확인되었으며 또한 NF270-2540이 실리카 제거율이 약 $38\%$, Boron 제거율이 약 $3.5\%$로 확인되었다. 이를 바탕으로 장기운전 특성 실험 등의 추가적인 연구를 통해 최적의 실리카 제거를 위한 막 분리공정을 설계 할 예정이다.

• Elastomers and Composites
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• 제45권1호
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• pp.32-39
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• 2010

본 연구에서는 PTFE 100%, PTFE 90% + 카본블랙 10%, PTFE 85% + 유리섬유 15%, PTFE 80% + 유리섬유 15% + 이황화몰리브덴($MoS_2$) 5%, PTFE 75% + 유리섬유 25%, PTFE 75% + 카본블랙 18% + 흑연 7% 복합물들의 기계적 물성을 연구하고 DSC 및 TGA를 이용하여 복합물의 융해열(${\Delta}H_f$)과 열적 안정성에 관한 실험을 수행하였다. 또한 내구시험법을 이용하여 PTFE 오일씰의 립부 마모형상 및 마모량을 측정하였다. SEM을 이용하여 마모표면을 관찰하였다. PTFE에 유리섬유와 이황화몰리브덴을 첨가하여 실험결과에 따르면, 인장강도 및 신율은 저하되지만 경도, 내마모성 및 내구성 보강의 효과를 얻을 수 있음을 알 수 있었다. PTFE 복합재질 6가지중 PTFE 80% + 유리섬유 15% + 이황화몰리브덴 5%의 복합물이 PTFE 오일씰 제작에 가장 알맞은 재질임을 확인하였다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2018년도 춘계학술대회 논문집
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• pp.75-75
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• 2018

Commercially pure titanium (CP-Ti) and Ti-6Al-4V alloys have been widely used in implant materials such as dental and orthopedic implants due to their corrosion resistance, biocompatibility, and good mechanical properties. However, surface modification of titanium and titanium alloys is necessary to improve osseointegration between implant surface and bone. Especially, when titanium oxide nanotubes are formed on the surface of titanium alloy, cell adhesion is greatly improved. In addition, plasma electrolytic oxide (PEO) coatings have a good safety for osseointegration and can easily and quickly form coatings of uniform thickness with various pore sizes. Recently, the effects of bone element such as magnesium, zinc, strontium, silicon, and manganese for bone regeneration are researching in dental implant field. The purpose of this study was researched on the surface morphology of PEO-treated Ti-6Al-4V alloy after anodic titanium oxide treatmentusing various instruments. Ti-6Al-4V ELI disks were used as specimens for nanotube formation and PEO-treatment. The solution for the nanotube formation experiment was 1 M $H_3PO_4$ + 0.8 wt. % NaF electrolyte was used. The applied potential was 30V for 1 hours. The PEO treatment was performed after removing the nanotubes by ultrasonics for 10 minutes. The PEO treatment after removal of the nanotubes was carried out in the $Ca(CH_3)_2{\cdot}H_2O+(CH_3COO)_2Mg{\cdot}4H_2O+Mn(CH_3COO)_2{\cdot}4H_2O+Zn(CH_3CO_2)_2Zn{\cdot}2H_2O+Sr(CH_2COO)_2{\cdot}0.5H_2O+C_3H_7CaO_6P$ and $Na_2SiO_3{\cdot}9H_2O$ electrolytes. And the PEO-treatment time and potential were 3 minutes at 280V. The morphology changes of the coatings on Ti-6Al-4V alloy surface were observed using FE-SEM, EDS, XRD, AFM, and scratch tester. The morphology of PEO-treated surface in 5 ion coating solution after nanotube removal showed formation or nano-sized mesh and micro-sized pores.

• 대한환경공학회지
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• 제27권10호
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• pp.1123-1128
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• 2005

흙냄새 혹은 곰팡이 냄새 등을 야기시키는 MIB는 남조류나 방선균등에 의해 생성되는 2차 대사산물이다. MIB는 일반적인 정수공정(응집, 침전, 여과)에 의해서는 쉽게 제거가 되지 않을 뿐만 아니라, 수돗물에 수 ng/L정도만 존재하더라도 소비자에게 심미적인 불쾌감을 유발시킬 수 있다. 일반적으로 MIB는 정확한 양의 PAC가 투입될 때 효과적으로 제거될 수 있으나, 대부분 정수장 운전자들은 PAC를 적당히 투입한 다음 처리 후 직접적인 관찰(냄새감지)에 근거하여 투입량을 조절함으로써 과잉투입 혹은 과소투입과 같은 결과를 야기하고 있는 실정이다. 이와 같은 배경을 바탕으로 본 연구에서는 $^{14}C$-radiolabled MIB을 이용한 등온흡착 및 흡착동역학 실험을 수행하여 HSDM에 필요한 물질전달계수와 표면확산계수를 결정하였다. HSDM은 실제 실험을 잘 모의하였으며, 실험 결과 또한 정확히 예측하였다. HSDM 결과에 근거하여 저자들은 Excel spreadsheet을 이용하여 최적 PAC 투입량 예측프로그램을 개발하였다. 개발된 프로그램을 실제 2개의 정수장에 적용한 결과 정수장 운전자의 경험에 의해 구해진 실제 PAC 투입량과 새롭게 개발된 프로그램에 의해 구해진 PAC 투입량 사이에 많은 차이를 보였다. 만약 정수장 운전자가 최적 PAC 투입량 예측프로그램을 이용하여 PAC 투입량을 결정한다면, 이 문제는 충분히 해결될 수 있을 것으로 판단된다.

• 자원환경지질
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• 제16권1호
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• pp.1-10
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• 1983

The Yeonhwa (I, II) and Keodo mines, neighboring in the middle part of the Taebaegsan mineral belt, contain three distinct classes of skarn deposits: the zinc-lead skarn at Yeonhwa (I, II), the iron skarn at Keodo south (Jangsan orebodies), and the copper skarn at Keodo north (78 orebodies). The present study characterizes the three classes of skarn deposits mainly in terms of skarn/ore associations examined from chemical compositional point of view, and applies existing quantitative phase diagrams to some pertinent mineral assemblages in these mines. At Yeonhwa I the Wolam I orebody shows a vertical variation in skarn minerals ranging from clinopyroxene/garnet zone on the lower levels through clinopyroxene (without garnet) zone on the intermediate levels, and finally to rhodochrosite veins on the upper levels and surface. Ore minerals, sphalerite and galena, associate most closely with the intermediate clinopyroxene zone. At Keodo, the Jangsan iron skarn hosted in quartz monzodiolite as a typical endoskarn, shows a skarn zoning, from center of orebody to outer side, magnetite zone, magnetite/garnet zone, garnet clinopyroxene zone, and clinopyroxene/epidote/plagioclase zone. The 78 copper skarn in the Hwajeol limestone indicates a zoning, from quartz porphyry side toward limestone side, orthoclase/epidote zone, epidote/clinopyroxene zone, and clinopyroxene/garnet zone; chalcopyrite and other copper sulfides tend to be in clinopyroxene/garnet zone. Mioroprobe analyses of clinopyroxenes and garnets from the various skarn zones mentioned above revealed that the Yeonhwa zinc/lead skarns are characterized by johansenitic clinopyroxene (Hd 25-78, Jo 15-23) and manganoan andraditic garnet (Ad 13-97, Sp 1-24), whereas the Jangsan iron skarn at Keodo by Mn-poor diopsidic clinopyroxene (Di 78-93, Jo 0.2-1.0) and Mn-poor grossularitic grandite (Gr 65-77, Sp 0.5-1.0). The 78 copper skarn at Keodo is characterized by Mn-poor diopsidic-salite (Di 66-91, Jo 0.2-1.1) and Mn-poor andraditic grandite(Ad 40-74, Sp 0.5-1.1). The compositional charateristics of iron, copper, and zinc-lead skarns in the Yeonhwa-Keodo mines are in good correlations with those of the foreign counterparts. Compiling a $T-XCO_2$ phase diagram for the Jangsan endoskarns, a potential upper limit of temperature of the main stage of skarn formation is estimated to be about $530^{\circ}C$, and a lower limit to be $400^{\circ}C$ or below assuming $XCO_2=0.05$ at P total=1kb. Applying a published log $fS_2$-log $fo_2$ diagram to the Keodo 78 and Yeonhwa exoskarns, it is revealed that copper sulfides and zinc-lead sulfides do not co-exist stably below log $fS_2=-4$ and log $fO_2=-23$ at $T=400^{\circ}C$ and ${\times}CO=1$ atm.

• 한국결정성장학회지
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• 제20권2호
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• pp.101-105
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• 2010

플라즈마 에쳐 내에 사용되는 실리콘 전극과 링 부품은 사용 중에 강한 플라즈마와 접촉하면서 주기적인 가열과 냉각 과정을 거친다. 이 때 부품의 표면에서는 열 응력으로 인하여 PSB라고 하는 띠 형상의 결함이 생성되며 이로 인하여 그 수명을 다하게 된다. 원료인 실리콘 잉곳의 관점에서 그 수명에 미치는 인자를 살펴보았다. 잉곳의 등급, 즉 S/F와 S/A에 따라 불순물과 결함의 농도를 GDMS와 ${\mu}$-PCD로 평가하여 잉곳의 어떤 요소들에 의하여 수명이 결정되는가를 분석하였다. 그 결과, {001} 면상에서 관찰되는 <110> 방향의 면 결함들이 PSB와 연결될 가능성이 있음을 제안하였다.

• Journal of Korean Vacuum Science & Technology
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• 제4권3호
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• pp.73-77
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• 2000

Single crystal and polycrystalline Si thin films were doped with phosphorus by a 2-zone diffusion method to develop the low-resistivity polycrystalline Si electrode for a hemispherical grain. Solid phosphorus source was used in order to achieve uniformly and highly doped surface region of polycrystalline Si films having rough surface morphology. In case of 2-zone diffusion method, it is proved that the heavy doping near the surface area can be achieved even at a relatively low temperature. SIMS analysis revealed that phosphorus doping concentration in case of using solid P as a doping source was about 50 times as that of phosphine source at 750$^{\circ}C$. Also, ASR analysis revealed that the carrier concentration was about 50 times as that of phosphine. In order to evaluate the electrical characteristics of doped polycrystalline Si films for semiconductor devices, MOS capacitors were fabricated to measure capacitance of polycrystalline Si films. In ${\pm}$2 V measuring condition, Si films, doped with solid source, have 8% higher $C_{min}$ than that of unadditional doped Si films and 3% higher $C_{min}$ than that of Si films doped with $PH_3$ source. The leakage current of these films was a few fA/${\mu}m^2$. As a result, a 2-zone diffusion method is suggested as an effective method to achieve highly doped polycrystalline Si films even at low temperature.

• 한국해양공학회지
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• 제35권5호
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• pp.327-335
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• 2021

Microcracks can rapidly grow and develop in high-strength steels used in offshore structures. It is important to render these microcracks harmless to ensure the safety and reliability of offshore structures. Here, the dependence of the aspect ratio (As) of the maximum depth of harmless crack (a_hlm) was evaluated under three different conditions considering the threshold stress intensity factor (Δk_th) and residual stress of offshore structural steel F690. The threshold stress intensity factor and fatigue limit of fatigue crack propagation, dependent on crack dimensions, were evaluated using Ando's equation, which considers the plastic behavior of fatigue and the stress ratio. a_hlm by peening was analyzed using the relationship between Δk_th obtained by Ando's equation and Δk_th obtained by the sum of applied stress and residual stress. The plate specimen had a width 2W = 12 mm and thickness t = 20 mm, and four value of As were considered: 1.0, 0.6, 0.3, and 0.1. The a_hlm was larger as the compressive residual stress distribution increased. Additionally, an increase in the values of As and Δk_th(l) led to a larger a_hlm. With a safety factor (N) of 2.0, the long-term safety and reliability of structures constructed using F690 can be secured with needle peening. It is necessary to apply a more sensitive non-destructive inspection technique as a non-destructive inspection method for crack detection could not be used to observe fatigue cracks that reduced the fatigue limit of smooth specimens by 50% in the three types of residual stresses considered. The usefulness of non-destructive inspection and non-damaging techniques was reviewed based on the relationship between a_hlm, a_NDI (minimum crack depth detectable in non-destructive inspection), a_{cr N} (crack depth that reduces the fatigue limit to 1/N), and As.

• 한국재료학회지
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• 제3권2호
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• pp.175-184
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• 1993

Nd-Fe-B계에 Co와 Al을 첨가한 자석합금을 진공유도용해로에서 제조하여 이들 합금을 단롤법으로 melt-spun시켜 급냉리본을 얻었다. 제작된 급냉리본의 냉각속도에 따른 자기적 성질의 변화를 조사하였고, 최적의 급냉속도에서 제작된 리본을 파쇄하여 resin bond 자석을 제조하였으며, 이들 급냉리본 및 bond자석의 자기적 성질, 미세구조, 결정구조에 관하여 연구, 조사하였다. 이들 급냉리본의 자기적 성질은 급냉속도에 따라 크게 변하였으며 20m/sec전후에서 최적의 자기적 성질을 보였다. 이때의 급냉리본의 미세조직은 Nd-rich의 입계상이 미세한 N$d_2$F$e_14$B결정립을 둘러싼 cell 형의 구조였으며, 특히 Al이 2.1at%첨가된 리본시료에서는 iHc=15.5KOe, Br=7.8KG, (BH)max=8.5MGOe의 자기적 성질을 나타내었다. 최적의 급냉속도에서 제작된 리본을 polyamide resin과 2.5wt%의 비율로 혼합하여 상온에서 성형, 결합시켜 제작한 bond자석에서 보다 현저히 향상되었으며 유지시간이 8분인 경우 iHc=10.8KOe, Br=7.3KG, (BH)max=8.0MGOe의 값을 가졌다. 한편, 자구구조는 maze pattern이 주로 관찰되어 자화용이축인 C축이 배열되었으며 bond자석에서보다 hot-press 자석에서 자구폭이 보다 작았다.