• Title/Summary/Keyword: structural integrity evaluation

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A Study on the Fracture Behavior of a Crack in Gas Pipelines Considering Constraint Effects (구속효과를 고려한 가스배관 결함의 파괴거동해석)

  • Shim, Do-Jun;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.1-6
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    • 2000
  • FFP(Fitness For Purpose) type defect assessment methodologies based on ECA(Engineering Critical Analysis) have been established and are in use for the structural integrity evaluation of gas pipelines. ECA usually includes the fracture mechanics analysis, and it assumes that J-integral uniquely characterizes crack-tip stress-strain fields. However, it has been shown that it is not sufficient to characterize the crack-tip field under low levels of constraint with a single parameter. Since pipeline structures are made of ductile material, locally loaded in tension, cracks may experience low level of constraint, and therefore, J-dominance will be lost. For this reason, the level of constraint must be quantified to establish a precise assessment procedure for pipeline defects. The objective of this paper is to Investigate the fracture behavior of a crack in gas pipeline by quantifying the level of constraint. For this purpose, tensile tests and CTOD tests were performed at room temperature$(24^{\circ}C)$ and low temperature$(-40^{\circ}C)$ to obtain the material properties. J-Q analyses were performed for SENB and SENT specimens based on 2-D finite element analyses, in order to investigate the in-plane constraint effects on pipeline defects.

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Fatigue Strength Evaluation of the Aluminum Car body of Urban Transit Unit by Large Scale Dynamic Load Test (도시철도차량 알루미늄 차체의 동적 하중 시험에 의한 피로 강도 평가)

  • Seo, Sung-Il;Park, Choon-Soo;Shin, Byung-Cheon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1051-1055
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    • 2003
  • Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Structural integrity assessment for the carbody by static load test has been performed up to date. In this study, to evaluate fatigue strength of the aluminum carbody of urban transit unit. a testing method to simulate dynamic loading condition was proposed and the fatigue strength of the carbody was evaluated. The dynamic load test results showed that the alternating stress ranges were different from the estimated ranges based on the static test results. Excessive stress ranges at the center are thought to come from the flexible motion of the carbody. published fatigue test data for aluminum components, but variation of alternating acceleration along the length due to flexibility of carbody yielded unexpected results. Because fatigue strength based on the static test results may be overestimated at the center, modification of testing method is necessary.

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Service-life Prediction of Reinforced Concrete Structures in Subsurface Environment (지중 환경하에서의 철근콘크리트 구조물의 열화인자별 한계수명 평가)

  • Kwon, Ki-jung;Jung, Haeryong;Park, Joo-Wan
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.14 no.1
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    • pp.11-19
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    • 2016
  • This paper focuses on the estimation of durability and service-life of reinforced concrete structures in Wolsong Low- and intermediate-level wastes Disposal Center (WLDC) in Korea. There are six disposal silos located in the saturated environment. The silo concrete is degraded due to reactions with groundwater and chemical attacks, and finally it will lose its properties as a transport barrier. The infiltration of sulfate and magnesium, leaching of potassium hydroxide, and chlorine induced corrosion are the most significant factors for degradation of reinforced concrete structure in underground environment. From the result of evaluation of the degradation time for each factor, the degradation rate of the reinforced concrete due to sulfate and magnesium is $1.308{\times}10^{-3}cm/yr$, and it is estimated to take 48,000 years for full degradation while potassium hydroxide is leached in depth of less than 1.5 cm at 1,000 years after the initiation of degradation. In case of chlorine induced corrosion, it takes 1,648 years to initiate corrosion in the main reinforced bar and 2,288 years to reach the lifetime limit of the structural integrity, and thus it is evaluated as the most significant factor.

Structural Integrity Evaluation of Steam Generator Tube with Two Parallel Axial Through-Wall Cracks

  • Moon Seong In;Kim Young Jin;Lee Jin Ho;Song Myung Ho;Park Youn Won
    • Nuclear Engineering and Technology
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    • v.36 no.4
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    • pp.327-337
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    • 2004
  • It is commonly required that tubes with defects exceeding $40\%$ of wall thickness in depth should be plugged; however, this criterion is too conservative for some locations and for some types of defects. Many studies have been done with the aim of developing an alternative plugging criteria, and these studies have shown that steam generator tubes with a certain range of axial through-wall cracks could remain in service without any safety or reliability problems. However, these studies have been limited, thus far, to consideration of single cracked tubes, necessitating a study on multiple cracks, which are commonly found. A crack coalescence model applicable to steam generator tubes with two collinear axial through-wall cracks was proposed in the previous study. In this paper, the investigation is extended to the parallel axial cracks spaced in a circumferential direction, because parallel axial cracks are more frequently detected during in-service inspections than collinear axial cracks. Interaction effects between two parallel cracks are evaluated by performing elastic and elastic-plastic finite element analyses.

Statistical analysis of parameter estimation of a probabilistic crack initiation model for Alloy 182 weld considering right-censored data and the covariate effect

  • Park, Jae Phil;Park, Chanseok;Oh, Young-Jin;Kim, Ji Hyun;Bahn, Chi Bum
    • Nuclear Engineering and Technology
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    • v.50 no.1
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    • pp.107-115
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    • 2018
  • To ensure the structural integrity of nuclear power plants, it is essential to predict the lifetime of Alloy 182 weld, which is used for welding in nuclear reactors. The lifetime of Alloy 182 weld is directly related to the crack initiation time. Owing to the large time scatter in most crack initiation tests, a probabilistic model, such as the Weibull distribution, has mainly been adopted for prediction. However, since statistically more advanced methods than current typical methods may be applied, we suggest a statistical procedure for parameter estimation of the crack initiation time of Alloy 182 weld, considering right-censored data and the covariate effect. Furthermore, we suggest a procedure for uncertainty evaluation of the estimators based on the bootstrap method. The suggested statistical procedure can be applied not only to Alloy 182 weld but also to any material degradation data set including right-censored data with covariate effect.

Numerical Evaluation of Backward Extrusion and Head Nosing for Producing a 6.75L Small Seamless AA6061 Liner (6.75L급 소형 AA6061 라이너의 후방압출 및 노우징 공정에 관한 해석적 연구)

  • Ku, T.W.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.22 no.4
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    • pp.204-215
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    • 2013
  • As a pressure vessel, a small seamless aluminum liner with inner volume of about 6.75L is made from an initial billet material of AA6061-O. To produce the aluminum liner, warm forging including backward extrusion and head nosing was numerically simulated using a billet initially pre-heated to about $480^{\circ}C$. Compression tests on the billet material were performed at various temperatures and strain rates, and the measured mechanical properties were used in the numerical simulations. For the backward extrusion and the head nosing, the tool geometries were designed based on the desired configuration of the aluminum liner. Furthermore, the structural integrity of the tooling was evaluated to ensure adequate tool life. The seamless aluminum liner has an endurance limit of about 1.47MPa ($15Kg_f/cm^2$), estimated based on the required inner pressure. The results confirm that the small seamless aluminum liner of AA6061-O can be successfully made by using the two stage warm forging procedures without any bursting failures.

An Interaction Analysis of Two Surface Cracks by the Line Spring Model (선 스프링 모델에 의한 2개 표면균열의 상호간섭 해석)

  • 이준성;김영진;양원호;최용식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.610-616
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    • 1990
  • The fracture mechanics analysis of surface cracks in plates and cylindrical geometries is important in the integrity evaluation of flawed structural components. The objective of this paper is, thus, to numerically investigate an interaction effect of two surface cracks in plate and cylindrical geometries. The effect of crack spacing on the magnitude of the stress intensity factor(K) is investigated using the line-spring model. For the case of a finite plate under uniaxial loading, the effect of crack spacing on the K values is negligible. However, for the case of a cylinder under moderate internal pressure, a significant increase in K values is observed at the deepest point of the surface crack.

A Study on Fretting Fatigue of High Strength Aluminum Alloys (고강도 알루미늄 합금의 Fretting Fatigue에 관한 연구)

  • Lee, Hak-Sun;Kim, Sang-Tae;Choi, Sung-Jong;Yang, Hyun-Tae;Kim, Jae-Kyoung;Lee, Dong-Suk
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.168-173
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    • 2004
  • Fretting is a kind of surface degradation mechanism observed in mechanical components and structures. The fretting damage decrease in 50-70% of the plain fatigue strength. This may be observed in aircraft, automobile and nuclear power plant used in special environment and various loading conditions. In the present study, the characteristics of the fretting fatigue are investigated using the two aluminum alloy(Al2024-T3511 and Al7050-T7451). Through the experiment, it is found that the fretting fatigue strength of the Al7050-T7451 alloy decreased about 50% from the plain fatigue strength, while the fretting fatigue strength of the Al2024-T3511 alloy decreased about 45%. The tire track was widely observed in fracture surface area of oblique crack which was induced by contact pressure. These results can be the basic data to the structural integrity evaluation of aluminum alloy subjected to fretting damage.

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Hilbert transform based approach to improve extraction of "drive-by" bridge frequency

  • Tan, Chengjun;Uddin, Nasim
    • Smart Structures and Systems
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    • v.25 no.3
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    • pp.265-277
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    • 2020
  • Recently, the concept of "drive-by" bridge monitoring system using indirect measurements from a passing vehicle to extract key parameters of a bridge has been rapidly developed. As one of the most key parameters of a bridge, the natural frequency has been successfully extracted theoretically and in practice using indirect measurements. The frequency of bridge is generally calculated applying Fast Fourier Transform (FFT) directly. However, it has been demonstrated that with the increase in vehicle velocity, the estimated frequency resolution of FFT will be very low causing a great extracted error. Moreover, because of the low frequency resolution, it is hard to detect the frequency drop caused by any damages or degradation of the bridge structural integrity. This paper will introduce a new technique of bridge frequency extraction based on Hilbert Transform (HT) that is not restricted to frequency resolution and can, therefore, improve identification accuracy. In this paper, deriving from the vehicle response, the closed-form solution associated with bridge frequency removing the effect of vehicle velocity is discussed in the analytical study. Then a numerical Vehicle-Bridge Interaction (VBI) model with a quarter car model is adopted to demonstrate the proposed approach. Finally, factors that affect the proposed approach are studied, including vehicle velocity, signal noise, and road roughness profile.

Numerical and analytical predictions of nuclear steam generator secondary side flow field during blowdown due to a feedwater line break

  • Jo, Jong Chull;Jeong, Jae-Jun;Moody, Frederick J.
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.1029-1040
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    • 2021
  • For the structural integrity evaluation of pressurized water reactor (PWR) steam generator (SG) tubes subjected to transient hydraulic loading, determination of the tube-to-tube gap velocity and static pressure distributions along the tubes is prerequisite. This paper addresses both computational fluid dynamics (CFD) and analytical approaches for predicting the tube-to-tube gap velocity and static pressure distributions during blowdown following a feedwater line break (FWLB) accident at a PWR SG. First of all, a comparative study on CFD calculations of the transient velocity and pressure distributions in the SG secondary sides for two different models having 30 or no tubes is performed. The result shows that the velocities of sub-cooled water flowing between any adjacent two tubes of a tubed SG model during blowdown can be roughly estimated by applying the specified SG secondary side porosity to those of the no-tubed SG model. Secondly, simplified analytical approximate solutions for the steady two-dimensional SG secondary flow velocity and pressure distributions under a given discharge flowrate are derived using a line sink model. The simplified analytical solutions are validated by comparing them to the CFD calculations.