• Title/Summary/Keyword: stresses in rail

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Effects of normal stress, shearing rate, PSD and sample size on behavior of ballast in direct shear tests using DEM simulation

  • Md Hussain;Syed Khaja Karimullah Hussaini
    • Geomechanics and Engineering
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    • v.35 no.5
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    • pp.475-486
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    • 2023
  • Ballast particles have an irregular shape and are discrete in nature. Due to the discrete nature of ballast, it exhibits complex mechanical behaviour under loading conditions. The discrete element method (DEM) can model the behaviour of discrete particles under a multitude of loading conditions. DEM is used in this paper to simulate a series of three-dimensional direct shear tests in order to investigate the shear behaviour of railway ballast and its interaction at the microscopic level. Particle flow code in three dimension (PFC3D) models the irregular shape of ballast particles as clump particles. To investigate the influence of particle size distribution (PSD), real PSD of Indian railway ballast specification IRS:GE:1:2004, China high-speed rail (HSR) and French rail specifications are generated. PFC3D built-in linear contact model is used to simulate the interaction of ballast particles under various normal stresses, shearing rate and shear box sizes. The results indicate how shear resistance and volumetric changes in ballast assembly are affected by normal stress, shearing rate, PSD and shear box size. In addition to macroscopic behaviour, DEM represents the microscopic behaviour of ballast particles in the form of particle displacement at different stages of the shearing process.

Evaluation of Behavior of Direct Fixation Track and Track Girder Ends on Yeongjong Grand Bridge (영종대교 강직결 궤도 및 종형거더 단부의 거동 분석)

  • Choi, Jung-Youl;Chung, Jee-Seung;Kim, Jun-Hyung;Lee, Kyu-Yong;Lee, Sun-Gil
    • Journal of the Korean Society of Safety
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    • v.31 no.6
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    • pp.45-51
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    • 2016
  • The purpose of this study is to investigate the influence of train-induced end rotation of simple supported track girder on the performance of a direct fixation track system (DFTS) in Yeongjong grand bridge. In this study, the influences of deflection of a DFTS and track girder on dynamic rail-track girder interaction forces for the track girder ends currently employed in airport express lines were assessed by performing field tests using actual vehicles running along the service lines. Therefore, the dynamic displacement of rail and track girder and the fastener stress on the center and ends sections of DFTS were measured for two different trains (AREX and KTX) running in Yeongjong grand bridge. A three-dimensional finite element analysis (FEA) model using the time-history function based on the design wheel load was used to predict the train-induced track and track girder displacement, and the FEA and field test results were compared. The analytical results reproduced the experimental results well within about 3-7% difference in the values. Therefore, the FEA model of DFTS on track girder is considered to provide sufficiently reliable FEA results in the investigation of the behavior of DFTS. Using the analytical and experimental results, the influence of train-induced end rotation of simple supported track girder on the interaction behavior of rail and track girder installed on a simple supported track girder ends, i.e., upward displacement of rail-track girder and the fastener stress, was investigated. It was found that the train-induced end rotation effect of track girder was not significantly affected by the upward displacement of rails and the fastener stresses of track girder ends. Further, the interaction behavior of rail and track girder were similar to or less than that of the general railway bridge deck ends, nevertheless the vertical displacement of track was higher than that of conventional DFTS on the general railway bridge. From the results, the dynamic responses of the DFTS on track girder ends were not significantly affected by the safety and stability of DFTS ends.

Study of Improvement in Fatigue Life of Fuel Injection Pipe of Common Rail System (커먼레일 시스템 연료분사관의 피로수명 개선에 관한 연구)

  • Song, Se Arm;Bae, Jun Ho;Jung, Sung Yuen;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.991-998
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    • 2013
  • The fuel injection pipe of a common rail system used in a clean diesel vehicle plays a role in supplying fuel from a rail to the injector of each cylinder connecting the engine under a repeated internal pressure. The fuel injection pressure is increased to over 200 MPa for satisfying EU emission standards and improving fuel efficiency, and a heading process and an autofrettage process are required for preventing folding defects and improving fatigue life. In this study, the flow stress and SN data of the material of the pipe are obtained through a tensile test and a fatigue test. The heading process for checking the folding defects of pipe ends is performed by using FEA. Furthermore, the optimal design of the autofrettage process for improving fatigue life considering not only the compressive residual stresses of the inner surface but also the tensile residual stresses of the outer surfaces of the pipe under the repeated internal pressure is performed by using FEA. To verify the process design, fatigue analysis for the autofrettaged pipe is performed.

Evaluation of Proper Level of the Longitudinal Prestress for the Precast Deck System of Railway Bridges (철도교용 프리캐스트 바닥판의 적정한 종방향 프리스트레스 수준의 산정)

  • Jang Sung-Wook;Youn Seok-Goo;Jeon Se-Jin;Kim Young-Jin;Hyung Tai-Kyung
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.223-228
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    • 2005
  • Precast concrete deck has many advantages comparing with the in-situ concrete deck, and has been successfully applied to replacement of the deteriorated decks and to the newly constructed highway bridges in domestic region. In order to apply the precast decks into the railway bridges, however, differences of the load characteristics between the highway and the railway should be properly taken into account including the train load, longitudinal force of the continuous welded rail. acceleration or braking force, temperature change and shrinkage. Proper level of the longitudinal prestress of the tendons that can ensure integrity of the transverse joints in the deck system is of a primary importance. To this aim, the longitudinal tensile stresses induced by the design loads are derived using three-dimensional finite element analyses, design codes and theoretical equations for the frequently adopted PSC composite girder railway bridge. The estimated proper prestress level to counteract those tensile stresses is over 2.4 MPa, which is similar to the case of the highway bridges.

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Analysis of CWR Track Considering Wheel Loads (열차하중을 고려한 장대레일 궤도 해석)

  • Han, Sang-Yun;Kang, Young-Jong;Han, Teak-Hee;Lim, Nam-Hyoung;Kim, Jung-Hun
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2487-2492
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    • 2011
  • At high rail temperature above the neutral temperature, high compressive axial stresses will occur in the rails. High thermal axial force and vehicle loads cause the track to shift in a lateral direction and the formation of track geometry imperfections (track irregularity). When the thermal stress level and track irregularity with vehicle load reach a critical value, the track loses stability. In many studies, the stability of CWR tracks is analyzed. However these studies are only considered in temperature load. The main objective of this investigation was to estimate a new, comprehensive, realistic, the stability of CWR tracks considering wheel load. The ballast resistance is changed by wheel load. When the wheel load is applied, rails and ties are moved upward or downward. In this case the friction between ties and ballasts is decreased or increased. In this study the change of the ballast resistance of each tie was applied to the nonlinear analysis of CWR tracks.

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Track Stability in Accordance with the Depth of Soil above Box Structures Constructed by Non-excavation Method on Railway Embankment (철도하부 비개착공법을 이용한 BOX구조물 설치시 토피고에 따른 궤도구조 안전성에 관한 연구)

  • Jeon, Byeon-Muk;Eum, Ki-Young;Cho, Kook-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.412-419
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    • 2011
  • With an increase in rail traffic, developing activities around structures of railway have been expanded. Inevitably, the changes to cross though sub-structures of railway have been getting increased. However, this situation affects on the safe operation of trains. Generated wheel load makes on the result in settlement on roadbed and damages on track materials. Therefore, via the numerical analysis were carried out for the box structure and subground using FEM analysis program called. Visual FEA/Geo 4.19. Parametric studies were performed by changing soil depth above box structure constructed in railway embankment. A standard live load was applied to simulate loads from train. Through this study, a minimum required soil depth above subground box structure was recommended based on deformation and stresses in concrete railway system.

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Analyses of axial forces and displacements for turnout on the bridge (교량 상 분기기 축력 및 변위해석)

  • Kim, In-Jae;Kim, Jeong-Il;Yang, Shin-Choo;Han, Sang-Chul
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.311-316
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    • 2007
  • The improvement of speed and ride comfort requires a very horizontally and vertically rigid and non-flexible alignment. It is inevitable to construct many bridges depending on the topography of landscapes and obliged to lay turnouts on the bridges. In that case, special considerations have to be taken into account, i.e. permissible stresses of turnout components and limitations of displacements of bridge and turnouts. In this studies, numerical analyses for turnout/bridge interaction are carried out using commercial program LUSAS. The target of analytical model is the turnout layed near Pyeongrae-Hopyeng station on Kyeongchun line. The lead rail, stock rails, and the bridge are modelled using beam elements. Fasteners and ballast resistances are modelled using bi-linear spring elements. The turnout behaviors are investigated by varying the parameters such as span length of bridge, spring coefficients, and thermal loads.

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Evaluation of the Structural Integrity of a Sandwich Composite Train Roof Structure (샌드위치 복합재 철도차량 루프구조물의 구조안전성 평가)

  • Shin Kwang-Bok;Ryu Bong-Jo;Lee Jea-Youl;Lee Sang-Jin;Jo Se-Huen
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.338-343
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    • 2005
  • We have evaluated the structural integrity of a sandwich composite train roof which can find a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof was 11.45 meter long and 1.76 meter wide. The reinforced frame was inserted in sandwich panels to improve the structural performance of train roof structure and had the shape of hollow rectangular box. The finite-element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-condition system. The 3D sandwich FE model was introduced to simulate the hollow aluminum frames which jointed to both sides of the sandwich train roof. The results shown that the structural performance of a sandwich composite train roof under load conditions specified was proven and the use of aluminum reinforced frame was beneficial with regard to weight savings in comparison to steel reinforced frame.

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Dynamic Characteristics of Railway Structures under High-Speed Train Loading (고속열차 주행 시 동적하중을 받는 철도구조물의 진동 특성)

  • Rhee, Inkyu;Kim, Jae Min
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.2
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    • pp.121-128
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    • 2020
  • The purpose of this study is to investigate the distribution patterns of displacement and acceleration fields in a nonlinear soil ground based on the interaction of high-speed train, wheel, rail, and ground. For this purpose, a high-speed train in motion was modeled as the actual wheel, and the vertical contact of wheel and rail and the lateral contact, caused by meandering motion, were simulated; this simulation was based on the moving mass analysis. The soil ground part was given the nonlinear behavior of the upper ground part by using the modified the Drucker-Prager model, and the changes in displacement and acceleration were compared with the behavior of the elastic and inelastic grounds. Using this analysis, the displacement and acceleration ranges close to the actual ground behavior were addressed. Additionally, the von-Mises stress and equivalent plastic strain at the ground were examined. Further, the equivalent plastic and total volumetric strains at each failure surface were examined. The variation in stresses, such as vertical stress, transverse pressure, and longitudinal restraint pressure of wheel-rail contact, with the time history was investigated using moving mass. In the case of nonlinear ground model, the displacement difference obtained based on the train travel is not large when compared to that of the elastic ground model, while the acceleration is caused to generate a large decrease.

Dynamic characteristics of train wheel with considering the effects of rotatory inertia (회전관성 효과를 고려한 차륜의 동특성)

  • 김광식;박문태
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.49-56
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    • 1987
  • This study is a part f the research on the coupled vibration of train wheel with stepped thickness and rail. The research was conducted for the purpose of examining the dynamic characteristics of train wheel which considered the effect of rotatory inertia and preventing the vibrations of the high speed railway. The In-plane compressive stresses were computed by the rotation of train wheel and the reaction depending on the condition of rolling. The equation of transverse vibration of the train wheel was obtained by Lagrange's equation. As a result of study, it is known that the effect of rotatory inertia and the increment of thickness ratio, h over bar decrease frequency but the increment of radius ratio, r over bar increase frequency.

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