• Title/Summary/Keyword: stress constraint topology optimization

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Stress Constraint Topology Optimization using Backpropagation Method in Design Sensitivity Analysis (설계민감도 해석에서 역전파 방법을 사용한 응력제한조건 위상최적설계)

  • Min-Geun, Kim;Seok-Chan, Kim;Jaeseung, Kim;Jai-Kyung, Lee;Geun-Ho, Lee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.6
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    • pp.367-374
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    • 2022
  • This papter presents the use of the automatic differential method based on the backpropagation method to obtain the design sensitivity and its application to topology optimization considering the stress constraints. Solving topology optimization problems with stress constraints is difficult owing to singularities, the local nature of stress constraints, and nonlinearity with respect to design variables. To solve the singularity problem, the stress relaxation technique is used, and p-norm for stress constraints is applied instead of local stresses for global stress measures. To overcome the nonlinearity of the design variables in stress constraint problems, it is important to analytically obtain the exact design sensitivity. In conventional topology optimization, design sensitivity is obtained efficiently and accurately using the adjoint variable method; however, obtaining the design sensitivity analytically and additionally solving the adjoint equation is difficult. To address this problem, the design sensitivity is obtained using a backpropagation technique that is used to determine optimal weights and biases in the artificial neural network, and it is applied to the topology optimization with the stress constraints. The backpropagation technique is used in automatic differentiation and can simplify the calculation of the design sensitivity for the objectives or constraint functions without complicated analytical derivations. In addition, the backpropagation process is more computationally efficient than solving adjoint equations in sensitivity calculations.

Optimal Design of the Flexure Mount for Optical Mirror Using Topology Optimization Considering Thermal Stress Constraint (열응력 제한조건이 고려된 위상최적화 기법을 이용한 광학 미러 플렉셔 마운트 최적설계)

  • Kyoungho, Lee;Joong Seok, Lee
    • Journal of the Korea Institute of Military Science and Technology
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    • v.25 no.6
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    • pp.561-571
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    • 2022
  • An optical mirror assembly is an opto-mechanically coupled system as the optical and mechanical behaviors interact. In the assembly, a flexure mount attached to an optical mirror should be flexible in the radial direction, but rigid for the remaining degrees of freedom for supporting the mirror rigidly and suppressing the wavefront error of the optical mirror. This work presents an optimal design of the flexure mount using topology optimization with thermal stress constraint. By simplifying the optical mirror assembly into finite shell elements, topology optimization model was built for efficient design and good machinability. The stress at the boundary between the optical mirror and the mount together with the first natural frequency were applied as constraints for the optimization problem, while the objective function was set to minimize the strain energy. As a result, we obtained the optimal design of the flexure mount yielding the improved wavefront error, proper rigidity, and machinability.

Stress-based topology optimization under buckling constraint using functionally graded materials

  • Minh-Ngoc Nguyen;Dongkyu Lee;Soomi Shin
    • Steel and Composite Structures
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    • v.51 no.2
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    • pp.203-223
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    • 2024
  • This study shows functionally graded material structural topology optimization under buckling constraints. The SIMP (Solid Isotropic Material with Penalization) material model is used and a method of moving asymptotes is also employed to update topology design variables. In this study, the quadrilateral element is applied to compute buckling load factors. Instead of artificial density properties, functionally graded materials are newly assigned to distribute optimal topology materials depending on the buckling load factors in a given design domain. Buckling load factor formulations are derived and confirmed by the resistance of functionally graded material properties. However, buckling constraints for functionally graded material topology optimization have not been dealt with in single material. Therefore, this study aims to find the minimum compliance topology optimization and the buckling load factor in designing the structures under buckling constraints and generate the functionally graded material distribution with asymmetric stiffness properties that minimize the compliance. Numerical examples verify the superiority and reliability of the present method.

A Study on the Shape Optimal Design of Perforated Plate (다공평판의 형상최적화에 관한 연구)

  • 김형준;권영석;박정호;안찬우;김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.731-734
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    • 1997
  • In this study, a shape optimization is performed for circular and elliptical holes to reduce weight of a plate. It is accomplished in reference to the results of topology optimization of the square plate with circular hole. From the results. it is concluded that the stress values of shape optimization of them are satisfied with 100MPa of constraint condition.

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Seismic performance analysis of steel-brace RC frame using topology optimization

  • Qiao, Shengfang;Liang, Huqing;Tang, Mengxiong;Wang, Wanying;Hu, Hesong
    • Structural Engineering and Mechanics
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    • v.71 no.4
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    • pp.417-432
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    • 2019
  • Seismic performance analysis of steel-brace reinforced concrete (RC) frame using topology optimization in highly seismic region was discussed in this research. Topology optimization based on truss-like material model was used, which was to minimum volume in full-stress method. Optimized bracing systems of low-rise, mid-rise and high-rise RC frames were established, and optimized bracing systems of substructure were also gained under different constraint conditions. Thereafter, different structure models based on optimized bracing systems were proposed and applied. Last, structural strength, structural stiffness, structural ductility, collapse resistant capacity, collapse probability and demolition probability were studied. Moreover, the brace buckling was discussed. The results show that bracing system of RC frame could be derived using topology optimization, and bracing system based on truss-like model could help to resolve numerical instabilities. Bracing system of topology optimization was more effective to enhance structural stiffness and strength, especially in mid-rise and high-rise frames. Moreover, bracing system of topology optimization contributes to increase collapse resistant capacity, as well as reduces collapse probability and accumulated demolition probability. However, brace buckling might weaken beneficial effects.

Analysis of Partial Denture through Topology Optimization Design (위상최적설계를 통한 가공의치의 해석)

  • Lee, Jeong-Ick;Koh, Byung-Kab
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.5
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    • pp.351-358
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    • 2006
  • Recently, the development of new structural model in fixed partial denture system is required to be started from the conceptual design with low cost, high performance and quality. In this point, a FEM based design of partial denture is used to investigate stress distribution on the durable shape. In this paper, the structural performances of partial dentures were analyzed under three biting forces. The periodontal embedding model is introduced on behalf of the detailed supporting tissue, which is composed of dentin, cortical bone, cancellous bone and periodontal ligament. Using topology optimization, the optimal reinforcement layout of connector was obtained and the detail shape in the fixed partial denture was designed.

Optimization of the Television Packing System Using Equivalent Static Loads (등가정하중법을 이용한 텔레비전 포장재의 구조최적설계)

  • Lee, Youngmyung;Jung, Ui-Jin;Park, Gyung-Jin;Han, In-Sik;Kim, Tai-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.311-318
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    • 2015
  • A nonlinear dynamic response structural optimization process is proposed for the television (TV) packing system that protects the damage from a drop situation using the equivalent static loads (ESLs). Topology optimization using ESLs is carried out for conceptual design, and shape optimization using stress ESLs for a virtual model is performed for detailed design. Stress ESLs are static loads that generate the same displacement as well as the stress fields of linear static analysis as those of nonlinear dynamic analysis. Thus, the response of nonlinear dynamic analysis can be utilized as a constraint in the linear static structural optimization. An actual example is solved to validate the process. The drop test of a television packaging system is analyzed by LS-DYNA, and NASTRAN is used for optimization.

Structural design methodology for lightweight supporting structure of a multi-rotor wind turbine

  • Park, Hyeon Jin;Oh, Min Kyu;Park, Soonok;Yoo, Jeonghoon
    • Wind and Structures
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    • v.34 no.3
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    • pp.291-301
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    • 2022
  • Although mostly used in wind turbine market, single rotor wind turbines have problems with transportation and installation costs due to their large size. In order to solve such problems, multi-rotor wind turbine is being proposed; however, light weight design of multi-rotor wind turbine is required considering the installation at offshore or deep sea. This study proposes the systematic design process of the multi-rotor wind turbine focused on its supporting structure with simultaneous consideration of static and dynamic behaviors in an ideal situation. 2D and successive 3D topology optimization process based on the density method were applied to minimize the compliance of supporting structure. To realize the conceptual design obtained by topology optimization for manufacturing feasibility, the derived 3D structure was modified to have shell structures and optimized again through parametric design using the design of experiments and the response surface method for detail design of their thicknesses and radii. The resultant structure was determined to satisfy the stress and the buckling load constraint as well as to minimize the weight and the resultant supporting structure were verified numerically.

Fatigue Constrained Topological Structure Design Considering the Stress Correction Factor (응력 수정 계수를 고려한 피로 제약 조건 구조물의 위상최적설계)

  • Kim, Daehoon;Ahn, Kisoo;Jeong, Seunghwan;Park, Soonok;Yoo, Jeonghoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.2
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    • pp.97-104
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    • 2018
  • In this study, a structure satisfying the fatigue constraint is designed by applying the topology optimization based on the phase field design method. In order to predict life based on the stress value, high cycle fatigue failure theory in which stress acts within the range of elastic limit is discussed and three fatigue theories of modified-Goodman, Smith-Watson-Topper and Gerber theory are applied. To calculate the global maximum stress, a modified P-norm stress correction method is used. As a result, it is possible to obtain topology optimization results that minimize the volume while satisfying the fatigue constraints. By applying the phase field design method, a simple shape with a minimized gray scale was obtained, and the maximum stress value acting on the optimization result became very close to the allowable stress value due to the modified P-norm stress method. While previous studies does not consider the stress correction factor, this study proposes the determination method regarding the stress correction factor considering loading effects related to axial stress components.

Topology, Shape and Sizing Optimization of the Jig Supporting High Voltage Pothead (고전압 장비 지그의 동특성에 대한 위상, 형상 및 치수 최적화)

  • Choi, Bong-Kyun;Lee, Jae-Hwan;Kim, Young-Joong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.5
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    • pp.351-358
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    • 2013
  • In the electric power supplying industry, outdoor sealing end (pothead) is used and sometimes it is necessary to check the seismic qualification analysis or test which is intended to demonstrate that the equipment have adequate integrity to withstand stress of the specified seismic event and still performs their function. And since the pothead is mounted on the supporting jig, the avoidance of resonance between the pothead and jig is required. In order to design jig, three types of optimization are performed to get the minimum weight while satisfying the natural frequency constraint using ANSYS. Optimal array, position and thickness of truss members of the jig are obtained through topology, shape and sizing optimization process, respectively. And seismic analysis of the pothead on the jig for given RRS acceleration computes the displacement and stress of the pothead which shows the safety of the pothead. The obtained natural frequency, mass, and member thickness of the jig are compared with those of the reference jig which was used for seismic experimental test. The numerical results of the jig in the research is more optimized than the jig used in the experimental test.