• Title/Summary/Keyword: stress/strain control

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A Study on Fatigue Strength Characteristics of Weld Joint using Metal Type Flux Cored Wire (금속계 플럭스들이 용접이음부의 피로강도 특성에 관한 연구)

  • 강성원;신동진;김환식
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.151-161
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    • 1994
  • FCAW has wide application in ship fabrication, maintenance and field erection. It has many advantages over SMAW.SAW and GMAW process. In many applications, the FCAW provides highquality weld metal. This method can reduce weld defects especially porosity and spatter. But the fatigue characteristics of those deposited metal have been rarely investigated. The purpose of this study is to investigate the cyclic stress-strain behavior and fatigue tests by the constant strain control were carried out on the rounded smooth specimen with deposited metal using the metal type flux cored wire. As the results of this study for the deposited metal welded by the metal type flux cored wire, the hardening or softening characteristics under cyclic load were investigated and cyclic stress-strain curve, strain-fatigue life curve, stress-strain function and fatigue life relation which are useful to estimate the fatigue life under the stress concentration condition were obtained.

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Influence of stress level on uniaxial ratcheting effect and ratcheting strain rate in austenitic stainless steel Z2CND18.12N

  • Chen, Xiaohui;Chen, Xu;Chen, Haofeng
    • Steel and Composite Structures
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    • v.27 no.1
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    • pp.89-94
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    • 2018
  • Uniaxial ratcheting behavior of Z2CND18.12N austenitic stainless steel used nuclear power plant piping material was studied. The results indicated that ratcheting strain increased with increasing of stress amplitude under the same mean stress and different stress amplitude, ratcheting strain increased with increasing of mean stress under the same stress amplitude and different mean stress. Based on least square method, a suitable method to arrest ratcheting by loading the materials was proposed, namely determined method of zero ratcheting strain rate. Zero ratcheting strain rate occur under specified mean stress and stress amplitudes. Moreover, three dimensional ratcheting boundary surface graph was established with stress amplitude, mean stress and ratcheting strain rate. This represents a graphical surface zone to study the ratcheting strain rates for various mean stress and stress amplitude combinations. The graph showed the ratcheting behavior under various combinations of mean and amplitude stresses. The graph was also expressed with the help of experimental results of certain sets of mean and stress amplitude conditions. Further, experimentation cost and time can be saved.

Stress-strain behaviour of reinforced dredged sediment and expanded polystyrenes mixture under cyclic loading

  • Zhou, Yundong;Li, Mingdong;Wen, Kejun;Tong, Ruiming
    • Geomechanics and Engineering
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    • v.17 no.6
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    • pp.507-513
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    • 2019
  • Reinforced soil and Expanded Polystyrenes (EPS) mixture (RSEM) is a geomaterial which has many merits, such as light weight, wide strength range, easy for construction, and economic feasibility. It has been widely applied to improve soft ground, solve bridge head jump, fill cavity in pipeline and widen highway. Reutilizing dredged sediment to produce RSEM as earthfill can not only consume a large amount of waste sediment but also significantly reduce the construction cost. Therefore, there is an urgent need understand the basic stress-strain characteristics of reinforced dredged sediment-EPS mixture (RDSEM). A series of cyclic triaxial tests were then carried out on the RDSEM and control clay. The effects of cement content, EPS beads content and confining pressure on the cyclic stress-strain behaviour of RDSEM were analyzed. It is found that the three stages of dynamic stress-strain relationship of ordinary soil, vibration compaction stage, vibration shear stage and vibration failure stage are also applicative for RDSEM. The cyclic stress-strain curves of RDSEM are lower than that of control clay in the vibration compaction stage because of its high moisture content. The slopes of backbone curves of RDSEMs in the vibration shear stage are larger than that of control clay, indicating that the existence of EPS beads provides plastic resistance. With the increase of cement content, the cyclic stress-strain relationship tends to be steeper. Increasing cement content and confining pressure could improve the cyclic strength and cyclic stiffness of RDSEM.

Application of the Growth-Strain Method for Shape Optimization (형상 최적화를 위한 성장-변형률법의 적용)

  • 이경래
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.27-34
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    • 1999
  • The growth-strain method was used for shape optimization, which carries out the optimization by distributing uniformly the distributed parameter such as von Mises stress and shear strain energy density. Shape optimization is carried out by iteration of stress analysis and growth strain analysis. In this study, the effect of growth ratio in the method was investigated and then the range of the adequate value of the growth ratio was determined. Also the growth-strain method was improved by applying the linear PID control theory in order to control volume required by a designer. Finally, an automatic shape optimization system was built up by the improved growth-strain method with a commercial software using finite element method. The effectiveness and practicability of the developed shape optimization system was verified by some examples.

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A Study on Residual stress at Cutting work (절삭가공시 잔류응력에 관한 연구)

  • 주호윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.111-117
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    • 1997
  • The sudden-stop apparatus is made to measure the residual stress of the infinitesimal area at the turning work surface by using the X-ray stress apparatus. This study is trued to make the cutting work the instantaneous stopping state in the normal working state. The behaviour of work material near the tool is estimated. The estimation method is that the distribution of residual stress can be also measured. The object is to clarify and control the mechanism to leave the adequate stress of the finishing surface. It's beginning is due to observe the occurrence state of the residual stress at the cutting work. The result obtained by this study is as follows. The chips are not separated from the work materials at all the cutting experiments of built-up edges or the shearing areas etc. which can be precisely observed by using the sudden-stop apparatus. The strain of movable system which can be seen at the part of working layer means the size of strain. This experiment proves that the working strain should be lessened to make the size of strain control the residual stress happened at the cutting surface.

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Numerical and Experimental Verification of Stress Wave Control Effect in SHPB Experiment using Pulse Shaper (Pulse Shaper를 이용한 SHPB 실험 응력파 제어 효과의 해석 및 실험적 검증)

  • Kim, Y.H.;Woo, M.A.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.314-322
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    • 2017
  • In the high-speed forming analysis, dynamic material properties considering a high strain rate are required. The split Hopkinson pressure bar (SHPB) experiment was performed for measuring dynamic material properties under high strain rate. The pulse shaping method was used to improve the accuracy of the SHPB experiment. A pulse shaper attached to the front of the incident bar was used for specimen dynamic stress equilibrium through stress wave control. Numerical analysis and SHPB test were performed to verify whether the pulse shaper affects the dynamic stress equilibrium in copper and Al6061 specimens. The results of SHPB test and numerical analysis show that the pulse shaper contributes to the dynamic stress equilibrium. Based on the improved stress equilibrium using a pulse shaper, the flow stress curves for copper and Al6061 materials were obtained at strain rates of 1344.4/sec and 1291.6/sec, respectively.

Deformation and Strength Characteristics of Compacted Weathered Granite Soil under Pland Strain Condition (평면변형률 조건에서 다짐화강토의 변형과 강도특성)

  • 정진섭
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.2
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    • pp.70-79
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    • 1999
  • The lower ground of structure, in which the strip loads, such as earth dams and embankments , are signiificantly working on , is required to be interpreted as a state of plane strain where the strain of intermediated principal stress direction is put '0' . The plane strain state is frquently observed in actural soil engineering case. For those case, drained stress-strain and strength behavior of Iksan weathered granite soil prepared in cubical specimens with cross-anisotropic fabric was studied by conventional triaxial compression, plane strain and cubial triaxial tests with independent control of the three principal stress. All specimens were loaded under conditions of principl stress directions fixed and aligned with the directions of the material axes. As a result of research , when a ground condition is analyzed under plane strain state, the shear strength obtained from the conventional triaxial compression test can be understimated.

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Analysis of stamping for the Lower control arm using Explicit code (Explicit code를 이용한 Lower control arm의 스탬핑 해석)

  • 하원필;임세영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.4
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    • pp.50-58
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    • 1994
  • To examine the residual stress field resulting from stamping process for the lower control arm of a car, the explicit finite element analysis is performed for the stamping process by way of the ABAQUS Explicit. The residual stress is obtained in terms of the Von Mises stress and other parameters such as equivalent plastic strain, the change of blank thickness, the final configuration of the blank and the spring back effect are also considered. Moreover, discussed is the convergence of the explicit FEM versus the punch sped and the element discretization

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Development of Shape Optimization System using Stress Control (응력 제어를 통한 형상 최적화 시스템 개발)

  • 한석영;배현우
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.52-58
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    • 1999
  • In this study, the growth-strain method was used for shape optimization. The adequate value of growth ratio in the method was used the value obtained by volume control. And the linear PID control theory was applied to control internal stresses by stresses required by a designer. The effect of the values of $K_{P}$, $K_{I}$, and $K_{D}$ was investigated and the adequate values of $K_{P}$, $K_{I}$, and $K_{D}$ were determined empirically. Finally, a shape optimal design system was built up by the improved the growth-strain method with a commercial software I-DEAS. The effectiveness and practicality of the developed shape optimal design system was verified by some examples.les.les.les.

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The Effects of Heat Treatment on the Fatigue Life and Welding Residual Stress of Welded Carbon Steel Plates (탄소강 후판용접부의 피로수명 및 잔류응력에 미치는 열처리 영향)

  • An, I.T.;Kim, W.T.;Jo, J.R.;Moon, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.3
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    • pp.141-147
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    • 2003
  • The effects of heat treatment on the fatigue life and welding residual stress of welded plates were investigated in this study. The plates were welded by flux cored arc welding process, and post weld heat treated at $600^{\circ}C$ for 1 hour. The residual stresses of welded plates before and after post weld heat treatment were measured by hole drilling method. To measure the fatigue life of welded plates, low cycle fatigue tests under strain control and high cycle fatigue tests under load control were performed respectively, by using cylindrical specimens containing weld metal and heat affected zone. The obtained result shows that the post weld heat treatment reduces the residual stress, and resultantly changes the fatigue life of welded plate. Goodman diagrammatic analysis has also been performed to study the effect of post weld heat treatment on the high cycle fatigue life.