• Title/Summary/Keyword: strength criterion

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Inspection of the spot welding using IR sensor (적외선 감지 센서를 이용한 점 용접부의 검사)

  • Lim, Dae-Cheol;Park, In-Tae;Kang, Hyoung-Shik;Gweon, Dae-Gab
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.132-140
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    • 1999
  • This paper suggests a monitoring method for the pulsed laser spot welding of the thin metal sheets using a point IR(InfraRed) sensor. A new criterion was introduced and the experimental results guaranteed the efficiency. The ideal radiation feature was derived from the mathematical model and was simulated. The radiation feature is robust to withstand the change of measuring condition and can be used to detect the absorbed laser energy. In an experiment, the radiation feature was examined for the differect laser energy. The pulse width and the laser power was variated and the radiation feature was examined. In the other experiment, the relationship between the weld strength and radiation feature was examined. Artificial Neural Network(ANN) was employed to find out the relationship. The correlation coefficient between the real strength and the estimated strength is high as 0.94 and the mean square error is low as 0.64 kgf learned parts. Another group of the welds was used to appraise the learning efficiency. The correlation coefficient between the measured and the estimated weld strength is high as 0.91.

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Strength Evaluation of Bonded Dissimilar Materials by Using Stress Singularity Factor (응력특이성계수에 의한 이종 접합재료의 강도평가)

  • Jeong, Nam-Yong;O, Bong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2087-2096
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    • 1996
  • Recentrly advantages in composite and light weight material techniques have led to the increased use of bonded dissimilar materials such as ceramics/metal bonded joints, IC package, brazing, coating and soldering in the various industries. It is required to analyze the evaluation method of fracture strength and design methodology of bonded joints in dissimilar materials. Stress singularity according to changes of scarf angles for bonded scarf joints in dissimilar materials was investigated by the boundary element method and static experiments. In this paper, effect of the stress singularity factors at the interface edges of scarf joints on various dissmilar materials combinations were investigated by analysis of its stress and stress singularity index using 2-dimensional elastic program of boundary element method. And the variations of stress singularity index by changes for Young's modulus ratios of materials and scarf angles were investigated. Also, it is found that stress singularities at bonded interface edges are disappeared for certain combination of scarf angle in a pair of bonded dissimilar materials. As the results, it is proposed that the strength evaluation by using stress singularity factors, $\Gamma$, considering stress singularity at the interface edges of bonded dissimilar materials, is very useful.

Damage Type and Remaining Strength of Damaged Pipelines due to the Third Party Interference (외부장비에 의한 손상배관의 손상유형 및 잔류강도)

  • Kim, Young Pyo;Baek, Jong Hyun;Kim, Cheol Man;Kim, Woo Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.20-26
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    • 2009
  • The dominant incidents category for onshore and offshore natural gas transmission pipelines in the world is associated with outside forces. Incidents in the outside forces category embrace acts of nature, which typically cause widespread structural damage, as well as act of man, whose effects tend to cause dents and/or gouges localized at point of contact that are referred to as mechanical damage. Therefore, these damage types must be better addressed to avoid unnecessary and costly repairs and the possibility of catastrophic events. First of all, the characterizing features of mechanical damage in gas pipelines were evaluated by using of excavator or boring machine. There is no reliable method for evaluating the safe operating pressure of pipeline affected by mechanical damage. It is especially important to evaluate the remaining strength of damaged pipelines due to outside force. Therefore, the full scale burst tests were conducted to evaluate the remaining strength of pipe with mechanical damage that combines a dent and a gouge. This paper is supposed to provide information that will assist in developing a criterion to assess serviceability in pipelines with mechanical damage.

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Optimal Design of Ultracentrifuge Composite Rotor by Structral Analysis (초고속 원심분리기 복합재 로터의 해석 및 최적설계)

  • 박종권;김영호;하성규
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.130-136
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    • 1998
  • A procedure of stress and strength analysis has been proposed for the centrifuge rotor of composite materials of quasi-isotropic laminates. The goal in this study is to maximize the allowable rotating speed, that is, to minimize maximum strength ratio with the given path length by changing the geometric parameter-outer radius and ply angles in quasi-isotropic laminates. Optimum values of the geometric parameter-outer radius and ply angles are obtained by multilevel optimization. All the geometric dimensions and stresses are normalized such that the result can be extended to a general case. Two dimensional analysis at each cross section with an elliptic tube hole subjected to internal hydrostatic pressures by samples as well as the centrifugal body forces has been performed along the height to calculate the stress distribution with the plane stress assumption, and Tsai-Wu failure criterion is used to calculate the strength ratio. The maximum allowable rotating speed can be increased by changing the radii of the outer surface along the height with the maximum strength ratio under the unit value : The optimal number of ply angles maximizing the allowable rotating speed in quasi-isotropic laminates is found to be the half number of tube hole, and the optimal laminate rotation angle is the half of $[{\pi}/m]$. A $[{\pi}/3]$ laminate, for instance, is stronger than a $[{\pi}/4]$ laminate for the centrifuge rotor of 6 tube hole number even though they have the same stiffness.

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Evaluation of Stress Corrosion Strength According to Crystal Structure of 12Cr Alloy Steel Used Steam Turbine Blade (증기터빈 블레이드용 12Cr 합금강의 결정구조에 따른 응력부식강도 평가)

  • Kang, Yong-Ho;Bae, Dong-Ho;Song, Jung-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.911-917
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    • 2008
  • It was found that more than 60% of the steam turbine blade damages occurred under the condition alternatively repeated wet and dry of vapor and condensed vapor at the lower pressure stage. And also, it has been well known that both the mechanical properties and environmental strength of the steam turbine blade can be changed by the crystal structure. However, in spite of these common facts, it is difficult to find out the quantitative results including the particular environmental condition as well as the actual service conditions. In this study, as a fundamental investigation to provide design information and reliability evaluation of the 12Cr alloy steel used for a steam turbine blade, stress corrosion strength of the 12Cr alloy steel of which its crystal structure is different was assessed under $2.5{\sim}3.5wt.%$ NaCl solution at 90oC. From the results, S-t curves for predicting damage life and design criterion of the 12Cr alloy steel including corrosion environment as well as S.C.C. condition were obtained.

Simplified Estimation of the Ultimate Strength of Ship Panels using Statistical Data of Actual Ships (건조선 통계자료를 이용한 선박 판부재의 최종강도 간이추정)

  • Oi-H. Kim;Juh-H. Ham;Ul-N. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.4
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    • pp.127-135
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    • 1993
  • The ultimate strength formulas of ship panels are suggested in a simple and suitable form. Firstly, these formulas are derived from a full description of the variables that govern plate strength by using statistical data of actual ships. Secondly, under the assumption of plate mid-edge collapse using the Von-Mises' yield criterion and the new buckling formula, a general equation for the ultimate strength estimation is also derived. The existing test data are compared with these new formulas and a good correlation is shown.

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Probabilistic Model of Service Life to Evaluate Damage Tolerance of Composite Structure (복합재 항공구조물의 손상허용평가를 위한 운항수명의 확률적 모델)

  • A.스튜어트;A.우샤코프;심재열;황인희
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.245-248
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    • 2000
  • Modern aircraft composite structures are designed using a damage tolerance philosophy. This design philosophy envisions sufficient strength and structural integrity of the aircraft to sustain major damage and to avoid catastrophic failure. The only reasonable way to treat on the same basis all the conditions and uncertainties participating in the design of damage tolerant composite aircraft structures is to use the probability-based approach. Therefore, the model has been developed to assess the probability of structural failure (POSF) and associated risk taking into account the random mechanical loads, random temperature-humidity conditions, conditions causing damages, as well as structural strength variations due to intrinsic strength scatter, manufacturing defects, operational damages, temperature-humidity conditions. The model enables engineers to establish the relationship between static/residual strength safety margins, production quality control requirements, in-service inspection resolution and criteria, and POSF. This make possible to estimate the cost associated with the mentioned factors and to use this cost as overall criterion. The methodology has been programmed into software.

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Experimental and numerical investigation of the effect of sample shapes on point load index

  • Haeri, Hadi;Sarfarazi, Vahab;Shemirani, Alireza Bagher;Hosseini, Seyed Shahin
    • Geomechanics and Engineering
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    • v.13 no.6
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    • pp.1045-1055
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    • 2017
  • Tensile strength is considered key properties for characterizing rock material in engineering project. It is determined by direct and indirect methods. Point load test is a useful testing method to estimate the tensile strengths of rocks. In this paper, the effects of rock shape on the point load index of gypsum are investigated by PFC2D simulation. For PFC simulating, initially calibration of PFC was performed with respect to the Brazilian experimental data to ensure the conformity of the simulated numerical models response. In second step, nineteen models with different shape were prepared and tested under point load test. According to the obtained results, as the size of the models increases, the point load strength index increases. It is also found that the shape of particles has no major effect on its tensile strength. Our findings show that the dominant failure pattern for numerical models is breaking the model into two pieces. Also a criterion was rendered numerically for determination of tensile strength of gypsum. The proposed criteria were cross checked with the results of experimental point load test.

Residual ultimate strength of a very large crude carrier considering probabilistic damage extents

  • Choung, Joonmo;Nam, Ji-Myung;Tayyar, Gokhan Tansel
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.1
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    • pp.14-26
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    • 2014
  • This paper provides the prediction of ultimate longitudinal strengths of the hull girders of a very large crude carrier considering probabilistic damage extent due to collision and grounding accidents based on IMO Guidelines (2003). The probabilistic density functions of damage extent are expressed as a function of non-dimensional damage variables. The accumulated probabilistic levels of 10%, 30%, 50%, and 70% are taken into account for the estimation of damage extent. The ultimate strengths have been calculated using the in-house software called Ultimate Moment Analysis of Damaged Ships which is based on the progressive collapse method, with a new convergence criterion of force vector equilibrium. Damage indices are provided for several probable heeling angles from $0^{\circ}$ (sagging) to $180^{\circ}$ (hogging) due to collision- and grounding-induced structural failures and consequent flooding of compartments. This paper proves from the residual strength analyses that the second moment of area of a damage section can be a reliable index for the estimation of the residual ultimate strength. A simple polynomial formula is also proposed based on minimum residual ultimate strengths.

A Study on the Bearing Strength of Steel Fiber Reinforced Concrete (강섬유보강 콘크리트의 지압강도에 관한 연구)

  • 차희석;조환성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.111-114
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    • 1999
  • SFRC(Steel Fiber Reinforced Concrete) has advantage of crack resistance and ductility failure behavior. But the study which investigated about effect of steel fiber under bearing stress is not to be enough, and it does not be sure of criterion of SFRC for allowable bearing stress formula in internal specification. The purpose of this study is to clear the influence of SFRC on the bearing capacity and ductility of material through static loading test. additionally, arrive an allowable bearing stress formula for SFRC and examine mechanical behaviro by the 3-D finite element analysis.

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