• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.297-300
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• 2001

Physical modeling technique is applied to investigate foam generation in molten aluminum. By using room temperature water with specially designed equipment, the effects of stirrer type, fluid viscosity(glycerine added to water) and stirring velocity on foam generation behaviors are intensively analysed The distribution and size of bubbles varied with each process parameters but the most important parameters are stirring velocity and fluid viscosity. The results obtained from physical simulation have been confirmed by actual aluminum foam generation experiment at various process variables.

• 소성∙가공
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• 제17권1호
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• pp.9-12
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• 2008

Recently, industries and academic institutes have been interested in the rheology forming technology for light weight materials. However, this rheocasting process has advantages such as the high initial investment cost and the lower mechanical properties than thixocasting. In this study, the continuous fabrication of rheological material with a spiral stirring equipment(mechanical stirring system) was newly devised to overcome the disadvantages of rheocasting process. The experimental parameters were stirring time($0{\sim}1200sec$), stirring velocity ($0{\sim}100rpm$) and stirring temperature($650{\sim}680^{\circ}C$). The optimal conditions for fabricated rheological material of A6061 alloy were stirring time at 300sec, stirring velocity at 60rpm and stirring temperature at $650^{\circ}C$. At these results, the equivalent diameter was $45{\sim}65{\mu}m$, mean roundness was $1.4{\sim}1.6$ and Vickers hardness was 60Hv.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.463-466
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• 2005

The microstructure and mechanical properties of rheocast A356 aluminum alloy by electromagnetic stirring are studied. In the electromagnetic stirring, main parameters are stirring current and stirring time. Stirring current is ranged from 0 A to 60 A, and stirring time is 20, 40, and 60 sec. In the rheocasting, injection velocity and applied pressure are changed. In this paper, the effect of stirring current and stirring time on the morphology and mechanical properties are investigated and analyzed.

• 소성∙가공
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• 제10권7호
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• pp.558-564
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• 2001

An experimental modeling is applied to investigate the formation of forms in molten aluminum By using a specially designed equipment, the effect of process variables, such as the shape of stirrer, stirring velocity and fluid viscosity, on the formation of foams were studied in the glycerine added water. Bubbles formed in water had various diameter from 1 to 10 mm and the number of bubbles was 0 to 20/$cm^2$. It turned out that among various variables the stirring velocity and fluid viscosity played important roles on the formation of bubbles. The results obtained from the model experiment were preyed to be convincible also in the real aluminum foam.

• 한국정밀공학회지
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• 제19권6호
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• pp.136-144
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• 2002

Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

• 대한기계학회논문집B
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• 제21권12호
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• pp.1615-1623
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• 1997

Numerical study on the chaotic stirring of the screw extruder model proposed has been performed. The velocity field was used in obtaining the trajectories of passive particles for studying the stirring effect of the screw extruder. Two nonlinear dynamical tools, that are Poincare sections and Lyapunov exponents, were used in analysing the stirring effect. The Poincare sections and the Lyapunov exponents show that the stirring effect is most satisfactory, when n(the number of flights in a section) is 1, for the case a (aspect ratio ; flight height divided by the spacing between flights) being O.1. It is also required to set n=3, or 5 at a= 0.2, 0.3 for a uniform stirring.

• 대한기계학회논문집
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• 제19권2호
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• pp.537-547
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• 1995

Numerical study on the chaotic stirring of viscous flow in an alternately driven cavity has been performed. Even under the Stokes-flow assumption, the inherent singularity at the corners made the problem not so easily accessible. With some special treatments to the region near the corners, the biharmonic equation was solved numerically by using the fully implicit method. The velocity field was then used in obtaining the trajectories of passive particles for studying the stirring effect. The three tools developed in the field of the nonlinear dynamics and chaos, that are the Poincare sections, the unstable manifolds, and the Lyapunov exponents, were used in analysing the stirring effect. It was shown that the unstable manifolds obtained in this study well fit the experimental results given by the previous investigators. It is predicted that the best stirring can be obtained when the aspect ratio a is near 0.8 and the dimensionless period T is in the range 4.3 - 4.7.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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• pp.121-122
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• 2003

In this study a microchannel with various arrangement of blocks is newly proposed. This design comprises periodically arranged simple blocks. In this configuration, the stirring is greatly enhanced at a certain geometric parameter set. To characterize the flow field and the stirring effect both the numerical and experimental methods were employed. To obtain the velocity field, three-dimensional numerical computation to the Navier Stokes equations are performed by using a commercial code, FLUENT 6.0. The fluid-flow solutions are then cast into studying the characteristics of stirring with the aid of Lyapunov exponent. The numerical results show that the particles' trajectories in the microchannel heavily depend on the block arrangement. It was shown that the stirring is significantly enhanced at larger block-height and it reaches maximum when the height is 0.8 times the channel width. We also studied the effect of the block stagger angle, and it turns out that the stirring performance is the best at the block angel ${45^\circ}$.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.163-166
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• 1997

Aluminium foam material is a highly porous material having complicated cellular structure defined by randomly distributed air pores in metallic matrix. this structure gives the aluminium a set of properties which cannot be achieved by any of conventional treatments. The properties of aluminium foam material significantly depend on its porosity, so that a desired profile of properties can be tailored by changing the foam density. Melting method is the one of foaming processes, which the production has long been considered difficult to realize becaues of such problems as the low foamability of molten metal, the varying size of. cellular structures, solidification shrinkage and so on. These problems, however, have gradually been solved by researchers and some manufacturers are now producing foamed aluminum by their own methods. Most of all, the parameters of solving problem in electric furnace were stirring temperature, stirring velocity, foaming temper:iture, and so on. But it has not considered about those in induction heating, foaming velocity and foaming temperature in semi-solid state yet. Therefore, this paper presents the effects on these parameter to control cell size, quantity and distribution.

• 자원리싸이클링
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• 제32권2호
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• pp.33-42
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• 2023

금속 에멀젼(metal emulsion)은 제강 공정의 효율성을 높이는 방법으로 수십 년 동안 연구되어 왔습니다. 본 연구는 육안으로 관찰하기 어려운 고온 실험의 단점을 보완하기 위해 상온에서 관찰 가능한 수모델을 이용하여 수행하였다. 슬래그 내 금속 에멀젼의 대신하여 증류수를 실리콘 오일에 적하하여 운동량 균형 방정식에 의한 계산 결과와 비교하는 실험을 하였다. 물방울의 하강 속도는 물방울의 직경과 유체(실리콘 오일)의 점도가 증가함에 따라 감소하였다. 교반 조건에서 실리콘 오일에서 물방울의 하강 속도를 시뮬레이션하기 위해 유체(실리콘 오일)의 유속을 입자 이미지 속도계(PIV) 방법으로 측정하였다. 물방울의 하강 속도 계산은 점성 실리콘 오일을 교반하거나 교반하지 않고 측정된 값과 잘 일치하였다.