• 제목/요약/키워드: step heat treatment

검색결과 235건 처리시간 0.027초

수핵성형술용 형상기억합금(SMA) 액추에이터 와이어의 열처리 조건 변화가 온도제어 파라미터(t1)에 미치는 영향 (Influence of Heat Treatment Conditions on Temperature Control Parameter ((t1) for Shape Memory Alloy (SMA) Actuator in Nucleoplasty)

  • 오동준;김철웅;양영규;김태영;김재정
    • 대한기계학회논문집A
    • /
    • 제34권5호
    • /
    • pp.619-628
    • /
    • 2010
  • 차세대 의료기기 시장을 변화시킬 것으로 기대되는 형상기억합금(SMA) 기반의 최소침습용 의료기기는 시술자의 손동작과 같은 유연성과 섬세함을 구현할 수 있는 장점이 있다. 그러나 SMA의 비선형 열전기적 특성으로 인해 SMA 기반 차세대 의료기기 엑추에이터는 자유로운 방향조종 구현이 제한적이고 상용화에 있어서 큰 한계성으로 작용한다. 본 논문은 SMA의 효과적인 온도제어를 위해 전류-온도간의 개방루프 계단응답을 분석하고 1차 미분방정식 해와 비교하여 온도제어에 필요한 파라미터 $t_1$을 도출한 뒤 실험적으로 그 기능을 검증하였다. 또한 $t_1$은 전류를 입력으로 온도를 출력으로 하는 시불변 선형계의 특성함수의 폴(pole)이므로 주파수에 의한 온도제어에 관계된 파라미터인 것으로 나타났다. 본 논문의 결과는 SAM 기반의 차세대 의료기기 액추에이터의 효과적인 위치제어 설계에 응용될 수 있다.

Fabrication of 1 ㎛ Thickness Lead Zirconium Titanate Films Using Poly(N-vinylpyrrolidone) Added Sol-gel Method

  • Oh, Seung-Min;Kang, Min-Gyu;Do, Young-Ho;Kang, Chong-Yun;Yoon, Seok-Jin;Nahm, Sahn
    • Transactions on Electrical and Electronic Materials
    • /
    • 제12권5호
    • /
    • pp.222-225
    • /
    • 2011
  • Lead zirconate titanate (PZT) films were fabricated on Pt/Ti/$SiO_2$/Si substrate by the sol-gel method using a sol containing poly(N-vinylpyrrolidone) (PVP). PVP in alkoxide solutions can suppress the condensation reaction in gel films during heat treatment, and increase the viscosity of alkoxide solutions. Single-phase PZT films as thick as 1 ${\mu}m$ were deposited by repetitive coating with successive third-step heat treatments at 150$^{\circ}C$, 350$^{\circ}C$ and 650$^{\circ}C$. After heat treatment, the films were crack free, and optically transparent. As a result, we demonstrated a PZT film with a PVP molar ratio of 0.5, which has a permittivity of 734, a dielectric loss of 0.042, a $P_r$ of 40.5 ${\mu}C/cm^2$ and an $E_c$ of 156 kV/cm.

LI$_2$O-Al$_2$O$_3$-SiO$_2$계 유리의 catalytic crystallization에 미치는 열처리 효과 (The effect of heat treatment on catalytic crystallization in Li$_2$O-Al$_2$O$_3$-SiO$_2$ glass system)

  • 박원규;이채현
    • 한국결정성장학회지
    • /
    • 제6권2호
    • /
    • pp.275-285
    • /
    • 1996
  • The effect of heat-treatment on catalytic crystallization in $LI_2O-Al_2O_3-SiO_2$ glass system over its glass transition temperature was investigated. Glass composition $4Li_2O{cdot}22AL_2O_3{cdot}66SiO_2{cdot}2TiO_2{cdot}2.5ZrO_2{cdot}1.5P_2O_5{cdot}1.0Na_2O{cdot}1.0As_2O_3$ (wt%) was selected and heat-treated at different heating conditions to obtain transparent glass-ceramic. Nucleation and crystallization behaviour of this composition were estimated by differential thermal analysis (DTA) and X-ray diffractometer (XRD) and its thermal expansion coefficients were measured by Dilatometer. As a result, glass transition temperature was $730^{\circ}C$ and two maximum nucleation temperatures were estimated at $730^{\circ}C$ and 82$0^{\circ}C$ using JMA(Johson-Mehl-Avrami) equation by DTA. $ZrTiO_4$ $\beta$-Quartz solid solution and $\beta$-Spodumene crystals were identified by XRD. The optimum crystallization temperature was 92$0^{\circ}C$ and three step heating schedule was expected to be useful to obtain transparent glass-ceramic.

  • PDF

단결정 Ni기 초내열합금 액상확산접합부 단결정화에 미치는 접합방위차의 영향 (Effect of Bonding Misfit on Single Crystallization of Transient Liquid Phase Bonded Joints of Ni Base Single Crystal Superalloy)

  • 김대업
    • Journal of Welding and Joining
    • /
    • 제20권5호
    • /
    • pp.93-98
    • /
    • 2002
  • The effect of bonding misfit on single crystallization of transient liquid phase (TLP) bonded joints of single crystal superalloy CMSX-2 was investigated using MBF-80 insert metal. The bonding misfit was defined by (100) twist angle (rotating angle) at bonded interface. TLP bonding of specimens was carried out at 1523K for 1.8ks in vacuum. The post-bond heat treatment consisted of the solution and sequential two step aging treatment was conducted in the Ar atmosphere. The crystallographic orientation analysis across the TLP bonded joints was conducted three dimensionally using the electron back scattering pattern (EBSP) method. EBSP analyses f3r the bonded and post bonded heat treated specimens were conducted. All bonded joints had misorientation centering around the bonded interface for as-bonded and post-bond heat treated specimens with rotating angle. The average misorientation angle between both solid phases in bonded interlayer was almost identical to the rotating angle at bonded interface. HRTEM observation revealed that the atom arrangement of both solid phases in bonded interlayer was quite different across the bonded interface. It followed that grain boundary was formed in bonded interface. It was confirmed that epitaxial growth of the solid phase occurred from the base metal substrates during TLP bonding and single crystallization could not be achieved in joints with rotating angle.

고세장비 연속주름을 갖는 박판구조물 제작을 위한 다단성형공정 개발 (Development of a Multi-step Stamping Process for the Effective Fabrication of a Thin Sheet for High Aspect Ratio Corrugated Structures)

  • 최성우;박상후;정호승;민준기;정재헌;조종래;김현준;폴 윌리암
    • 대한기계학회논문집A
    • /
    • 제34권2호
    • /
    • pp.219-226
    • /
    • 2010
  • 스탬핑 프로세서는 고생산성과 낮은 가격으로 인해 자동차 차제나 항공기 부품, 그리고 전자제품 등 다양한 장치에 널리 이용된다. 최근에 에너지 산업과 연관되어 연료전지 분리판, 열교환기 등에 사용되는 주름구조를 가지는 박판의 응용이 급속히 증가되고 있다. 그러나 복잡한 형상 때문에 주름구조물을 한번의 성형으로 만들기가 매우 어렵다. 따라서 본 연구에서는 다단성형공정을 이용하여 성형성을 향상시키는 방법을 제안하였다. 1 차 박판성형 후 열처리를 통하여 가공경화 부분을 제거하고 다시 성형하는 방법으로 복잡하고 실용성이 높은 박판구조물 제작이 가능하도록 하였다. 본 연구에서는 제안한 방법을 검증하기 위하여 판형 열교환기에 응용이 가능한 두께 $100{\mu}m$를 가지는 박판주름구조를 제작하고 공정변수를 연구하였다.

SiC 증착층 계면의 표면조도에 미치는 흑연 기판의 표면조도 영향 (Effects of the Surface Roughness of a Graphite Substrate on the Interlayer Surface Roughness of Deposited SiC Layer)

  • 박지연;정명훈;김대종;김원주
    • 한국세라믹학회지
    • /
    • 제50권2호
    • /
    • pp.122-126
    • /
    • 2013
  • The surface roughness of the inner and outer surfaces of a tube is an important requirement for nuclear fuel cladding. When an inner SiC clad tube, which is considered as an advanced Pressurized Water Cooled Reactor (PWR) clad with a three-layered structure, is fabricated by Chemical Vapor Deposition (CVD), the surface roughness of the substrate, graphite, is an important process parameter. The surface character of the graphite substrate could directly affect the roughness of the inner surface of SiC deposits, which is in contact with a substrate. To evaluate the effects of the surface roughness changes of a substrate, SiC deposits were fabricated using different types of graphite substrates prepared by the following four polishing paths and heat-treatment for purification: (1) polishing with #220 abrasive paper (PP) without heat treatment (HT), (2) polishing with #220 PP with HT, (3) #2400 PP without HT, (4) polishing with #2400 PP with HT. The average surface roughnesses (Ra) of each deposited SiC layer are 4.273, 6.599, 3.069, and $6.401{\mu}m$, respectively. In the low pressure SiC CVD process with a graphite substrate, the removal of graphite particles on the graphite surface during the purification and the temperature increasing process for CVD seemed to affect the surface roughness of SiC deposits. For the lower surface roughness of the as-deposited interlayer of SiC on the graphite substrate, the fine controlled processing with the completed removal of rough scratches and cleaning at each polishing and heat treating step was important.

알루미늄 폐캔을 이용한 2차지금의 미세조직 및 집합조직에 미치는 합금원소의 영향 (Effect of Alloying Elements on the Microstructure and Texture of the Secondary Ingots made by Al Used Beverage Cans)

  • 박차용;고흥석;강석봉
    • 자원리싸이클링
    • /
    • 제9권2호
    • /
    • pp.46-52
    • /
    • 2000
  • 사용한 알루미늄 캔을 다시 캔으로 재활용 하는 단계는 폐캔의 수집, 폐쇄, 선별, 도료제거, 용해 및 2차지금을 제작하는 단계와 이 2차지금을 이용하여 열처리, 열간 및 냉간압연, 중간소둔처리 등을 거쳐 다시 캔을 성형하는 단계로 나눌수 있다. 본 연구에서는 2차지금에서 켄성형까지의 과정에서 중요한 요소인 미세조직 및 열간압연후의 집합조직에 미치는 합금원소의 영향을 조사하였다. 폐캔을 이용하여 다시 캔을 제조하기 위한 판재가공에서는 주조시 형성된 공석상들의 구형화와 $\alpha$상 ($Al_{12}(Fe, Mn)_3Si)$)으로의 상변화 제어가 필요한데, 열처리에 의한 석출거동을 조사하여 $615^{\circ}C$, 5시간 균질화 처리조건에서 최적의 미세조직을 얻을 수 있었다. 2차자금을 이용하여 캔소재를 제조한 결과, Mn량이 증가할수록 고용효과에 의해 전기전도도는 감소하고 집합조직의 발달이 억제되었다. Si 과 Fe는 금속간화합물 형태로 존재하며, 함량이 증가할수록 석출효과에 의해 전기전도도가 증가하고 변형집합조직의 발달이 촉진되었다. 캔은 냉간압연후 다른처리 없이 바로 제조되기 때문에 집합조직의 제어는 열간압연 및 소둔처리 단계에서 제어되어야 한다.

  • PDF

열처리에 따른 Fe-6.5Mn-0.08C 중망간강의 미세조직과 기계적 특성 (Effect of Heat Treatment on Microstructure and Mechanical Properties of an Fe-6.5Mn-0.08C Medium-Manganese Steel)

  • 윤영철;이상인;황병철
    • 한국재료학회지
    • /
    • 제30권1호
    • /
    • pp.8-13
    • /
    • 2020
  • Effect of heat treatment on microstructure and mechanical properties of an Fe-6.5Mn-0.08C medium-manganese steel is investigated in this study. Three kinds of medium-manganese steel specimens are fabricated by varying heat treatments of intermediate quenching (IQ), step quenching (SQ), and intercritical annealing (IA). Hardness and tensile tests are performed to examine the correlation of microstructure and mechanical properties for the Fe-6.5Mn-0.08C medium-manganese steel specimens. The IQ and SQ specimens have microstructures of martensite matrix with ferrite, whereas IA specimen exhibits microstructure of acicular ferrite matrix with martensite. The tensile test results show that the SQ specimen with martensite matrix has the highest yield strength and the lowest elongation. On the other hand, the SQ specimen has the highest hardness due to the relatively lower reduction of carbon content in martensite during intercritical annealing. According to the fractography of tensile tested specimens, the SQ specimen exhibits a dimple and quasi-cleavage fracture appearance while the IQ and IA specimens have fully ductile fracture appearance with fine-sized dimples caused by microvoid coalescence at ferrite and martensite interface.

리튬이온전직용 카본계부극재료의 충방전 특성 (Charge-Discharge Characteristics of Carbonaceous Materials for a Negative Electrode in Lithium-Ion Batteries)

  • 김정식;박영태;김상열;장영철
    • 마이크로전자및패키징학회지
    • /
    • 제6권2호
    • /
    • pp.69-74
    • /
    • 1999
  • 흑연 및 카본계 재료는 층상구조 내부로 리튬이온을 가역적으로 intercalation /deintercalation시킬 수 있는 특성을 지니고 있다. 리튬이온이 intercalation된 카본의 전기화학적 퍼텐셜은 리튬금속에 가까운 값이므로, 리튬이온전지의 부극용 재료로 많은 연구가 진행되고 있다. 본 연구에서는 petroleum pitch를 열분해시킨 후, 700~$1300^{\circ}C$의 서로 다른 온도에서 각각 3시간 동안 열처리한 카본을 사용하였다. XRD 측정 결과, 카본의 결정성은 열처리 온도와 함께 증가하였다. 충방전 특성 시험 및 전해질과 카본전극 표면 사이의 계면 반응특성은 각각 0.1C의 속도로 정전류법에 의한 충방전 시험과 순환전압전류법(CV)에 의해 평가하였으며, 열처리 온도와 충방전 횟수에 따른 용량과의 관계에 대하여 논의하였다. 가역용량(reversible capacity)은 열처리 온도가 증가함에 따라 $1000^{\circ}C$까지는 증가하지만, 그 이상의 온도에서는 약간 감소하는 경향을 보였다. 또한, 충방전 횟수가 증가할수록 충전용량은 감소하지만, 가역특성(reversibility)은 향상되었다.

  • PDF

Synthesis of $Li_xNi_(0.85)Co_(0.15)O_2$ by the PVA-procursor Method and the Effect of Air Flow During the Pyrolysis

  • 권호진;김근배;김수주;송미영;박선희;권혜영;박동곤
    • Bulletin of the Korean Chemical Society
    • /
    • 제20권5호
    • /
    • pp.508-516
    • /
    • 1999
  • Polycrystalline powder of LixNi0.85Co0.15O2 was synthesized by pyrolyzing a powder precursor obtained by the PVA-precursor method. Coin cells of lithium-ion rechargeable battery were assembled, whose the cathodes were fabricated from the crystalline powders of LixNi0.85Co0.15O2 synthesized by the method. The effect of synthetic variation on the property of the cell was tested by carrying out 100 consecutive cycles of charge-dis-charge on the cells. The property of the cell was largely influenced by the pyrolysis conditions applied for the synthesis of the LixNi0.85Co0.15O2. Depending on whether the pyrolysis was carried out in standing air or in the flow of dry air, the discharge capacity and cycle-reversibility of the cell varied in large extent. When the powder precursor was pyrolyzed in standing air, a minor phase of lithium carbonate was remained in the LixNi0.85Co0.15O2. The carbon containing powder precursor had to be pyrolyzed in the flow of dry air to eliminate the minor phase. In the flow of dry air, the lithium carbonate in the precursor was eliminated over 500-700。C without any prominent heat event. By controlling the flow of air over the precursor during its pyrolysis, particle size could also be altered. The effect of flowing dry air, during first step pyrolysis or during second step heat treatment, on the property of the cell was discussed.