• Title/Summary/Keyword: steelmaking

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Nozzle Clogging Mechanism in Continuous Casting for Titanium-Containing Steel (티타늄 첨가강의 연주 노즐막힘 기구)

  • Jung, Woo-Gwang;Kwon, Oh-Duck;Cho, Mun-Kyu
    • Korean Journal of Materials Research
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    • v.19 no.9
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    • pp.473-480
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    • 2009
  • In order to provide the mechanism of nozzle clogging, recovered nozzles for high strength steel grade were examined carefully after continuous casting. The thickness of clogged material in SEN is increased in the following order: from the bottom to the top of the nozzle, upper part of slag line, and the pouring hole. Nozzle clogging material begins to form due the adhesion of metal to nozzle wall, the decarburization, and reduction of oxide in the refractory by Al and Ti in the melt. The reduction of oxide in the refractory by Al and Ti improves the wettability of the melt on the refractory and forms a thin Al-Ti-O layer. Metal containing micro alumina inclusions is solidified on the Al-Ti-O layer, and the solid layer grows due to the heat evolution through the nozzle wall. Thermodynamic calculation has been made for the related reactions. The effect of superheat to the nozzle clogging is discussed on ultra low carbon steel and low carbon steel.

Study on Dechlorination of Iron Oxide (산화철중 염소성분 제거기술 연구)

  • Jin-Gun Sohn
    • Resources Recycling
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    • v.9 no.5
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    • pp.22-27
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    • 2000
  • Iron oxide produced form the pickling process at the cold rolling mill in iron & steelmaking industry, use for raw material of electronic an colorant product. Recently, decreasing of the chlorine content in iron oxide is demanded at the market. In this study, under the field test of the spray roaster and the screw conveyer for dechlorination, the experiments of the chlorine content in iron oxide were investigated. From the results of experiment, the chlorine content in iron oxide can be reduced to 1,100 ppm from the spray roaster and, 383 ppm from the screw conveyer.

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Evaluation of Fatigue Strength by Graphite in Ductile Cast Iron (구상흑연주철재의 흑연에 의한 피로강도의 평가)

  • 이경모;윤명진;이종형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.214-221
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    • 2003
  • In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

Immobilization Characteristics of Hexavalent Chromium Contaminated Soils Treated with Phosphate and Chromium Reducing Agent (크롬환원제와 인산염으로 처리된 6가 크롬 오염토양의 고정화)

  • Lee, Eui-Sang
    • Journal of Environmental Impact Assessment
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    • v.16 no.1
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    • pp.27-33
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    • 2007
  • Hexavalent chromium-contaminated soils are encounted at many unregulated discharge and improper handling of wastes from electroplating, leather tanning, steelmaking, corrosion control, and wood preservation industries. Contamination of hexavalent chromium in the soil is a major concern because of its toxicity and threat to human life and environment. Current technologies for hexavalent chromium-contaminated soil remediation are usually costly and/or cannot permanently prohibit the toxic element from entering into the biosphere. Thus, as an alternative technique, immobilization is seen as a cost-effective and promising remediation technology that may reduce the leachable potential of hexavalent chromium. The purpose of this paper is to develope an immobilization technique for the formation of the geochemically stabilized hexavalent chromium-contaminated soil from the reactions of labile soil hexavalent chromium forms with the added soluble phosphate and chromium reducing agent. From the liquid phase experiment, reaction order of chromium reducing agent, soluble phosphate, alkali solution shows the best removal efficiency of 95%. In addition, actual soil phase experiment demonstrates up to 97.9% removal efficiency with 1:1 molar ratio of chromium reducing agent and soluble phosphate. These results provide evidence for the potential use of soluble phosphate and chromium reducing agent for the hexavalent chromium-contaminated soil remediation.

Successive Max-min Connection-Ratio Preoblem:Routing with Fairness and Efficiency in Circuit Telecommunication Networks (연속적인 최대-최소 연결비율 문제: 회선망에서의 공정성 및 효율성을 보장하는 경로설정)

  • 박구현;우재현
    • Journal of the Korean Operations Research and Management Science Society
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    • v.22 no.2
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    • pp.13-29
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    • 1997
  • This paper considers a new routing problem, successive max-min connection ratio problem (SMCRP), arised in circuit telecommunication networks such as SONET and WDM optical transport network. An optimization model for SMCRP is established based on link-flow formulation. It's first optimization process is an integral version of maximum concurrent flow problem. Integer condition does not give the same connection-ratio of each node-pair at an optimal solution any more. It is also an integral multi-commodity flow problem with fairness restriction. In order to guarantee fairness to every node-pair the minimum of connection ratios to demand is maximized. NP- hardness of SMCRP is proved and a heuristic algorithm with polynomial-time bound is developed for the problem. Augmenting path and rerouting flow are used for the algorithm. The heuristic algorithm is implemented and tested for networks of different sizes. The results are compared with those given by GAMS/OSL, a popular commercial solver for integer programming problem.n among ferrite-pearlite matrix, the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 70%, distribution range of fatigue.ife was small in same stress level. (2) $\sqrt{area}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of $\sqrt{area}_{max}$ may be used as a guideline for the control of inclusion size in the steelmaking.

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Selective Removal of Cu in Ferrous Scrap by Chlorine gas (염소가스에 의한 철 스크랩 중 Cu의 선택적 제거)

  • Lee, So-Yeong;Sohn, Ho-Sang
    • Resources Recycling
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    • v.27 no.5
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    • pp.54-60
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    • 2018
  • The quality of steel produced from scrap can be adversely affected because of the buildup of tramp elements in recycled scrap. The tramp element of greatest concern is copper because of its effect on steel quality, even in small percentage quantities. In this study, possibility of removal of copper from ferrous scrap by using $Cl_2$ gas is experimentally examined in a small size experimental apparatus. Synthetic ferrous scraps containing copper were reacted with $Cl_2$ gas in various atmosphere. The copper was chloridized and evaporated, whereas iron was oxidized and was not reacted with Cl2 and oxygen mixture gas.

DEVELOPMENT OF IMMERSION TYPE MOLTER STREEL LEVELMETER

  • Morii, Michio;Azuma, Makoto;Kobayashi, Kazuo;Tezuka, Masao
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1316-1321
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    • 1990
  • Molten steel level information of ladle is very important for process control in steelmaking process. At secondary refining process, measuring lance and snokel have to keep constant thier depth from molten steel surfaces. But, there is much slag on the molten steel surface. Besides, not only the thickness of slag is varied with refining condition, but also molten steel level is largely affected by firebrick errosion. Then, optical measuring method and/or by human eyes cannot detect true molten steel surface, but slag surface. This slag thickness is 300mm at maximum, then huge diameter eddy current sensor will be needed if that type sensor is applied. In addition to, cooling system is necessary because the molten steel and slag temperature is high. This is not practically. To solve this problem, immersion type levelmeter is developed. This sensor is made up from primary and secondary cylindrical coils. High frequency current is applied to primary coil. Electro-motive force from secondary coil is measured, which is varied with molten steel level. This complete set is installed within stainless steel long capsule and attached to top of lance. This sensor is immersed into molten steel bath of ladle or tundish with protection of expendable paper sleeve.

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Effect of Cooling Water Temperature on Heat Transfer Characteristics of Water Impinging Jet (냉각수 온도에 따른 수분류 충돌제트의 열전달 특성 연구)

  • Lee, Jungho;Yu, Cheong-Hwan;Do, Kyu Hyung
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.5
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    • pp.249-256
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    • 2010
  • Water jet impingement cooling has been widely used in a various engineering applications; especially in cooling of hot steel plate of steelmaking processes and heat treatment in hot metals as an effective method of removing high heat flux. The effects of cooling water temperature on water jet impingement cooling are primarily investigated for hot steel plate cooling applications in this study. The local heat flux measurements are introduced by a novel experimental technique that has a function of high-temperature heat flux gauge in which test block assemblies are used to measure the heat flux distribution during water jet impingement cooling. The experiments are performed at fixed flow rate and fixed nozzle-to-target spacing. The results show that effects of cooling water temperature on the characteristics of jet impingement heat transfer are presented for five different water temperatures ranged from 5 to $45^{\circ}C$. The local heat flux curves and heat transfer coefficients are also provided with respect to different boiling regimes.

Development of Multi-point Heat Flux Measurement for Steel Quenching (강재 열처리용 다점 열유속 측정 기술 개발)

  • Lee, Jungho;Oh, Dong-Wook;Do, Kyu Hyung;Kim, Tae Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.4
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    • pp.181-189
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    • 2012
  • The demand on quantitative measurement of the heat flux is motivated in making higher-quality steel product through a water quenching process of plate mill. To improve a spatial degree of heat flux measurement, the multi-point heat flux measurement was carried out by a unique experimental technique that has a combination of the existing single-point heat flux gauge. The corresponding heat flux can be easily determined by Fourier's law in a conventional way. The multi-point heat flux gauge developed in this study can be applicable to measure the surface heat flux, the surface heat transfer coefficient during a water quenching applications of steelmaking process. The results exhibit different heat transfer regimes; such as single-phase forced convection, nucleate boiling, and film boiling, that are occurred in close proximity on the multi-point heat flux gauge quenched by water impinging jet.

High Temperature Properties of Cold Bonded Pellets Based on Dusts from Steel Plants (제천 dust를 활용한 비소성펠릿의 고온특성)

  • 이상호;김석기;이창희
    • Resources Recycling
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    • v.8 no.4
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    • pp.30-38
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    • 1999
  • High 1emperiltur.e propeitles o i cold bonded pellet based on lroll beanng dusts wele invesligaled prim to using as a burden m blasl furnaces, Major conclusions ould be summarized Io llows: the cold bonded pellet needed to bc produced by the characteristic criterion on high lempemhIre prapcrttes as well as a compressive sncnglh. Basicity of cold bonded pellel shruld be linted to be appoxiiniltely 1.7 in order to maintain appropriate softcn~nga nd rnelt~ngp ropcrlies. On thc other hand. basiciq greater than 2.6 showed exce\ulcornersive puessure drop due to powder gelleratlon. Potcntialil], of blast fi~rnaccs lag as binding malerial in m a h g cold ba~~deprel llels !\.us also certified in viewpoinls of high temperature properly.

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