• Title/Summary/Keyword: steel-making

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Effect of Boundary Conditions on Failure Probability of Buried Steel Pile (매설된 강 파일의 경계조건이 파손확률에 미치는 영향)

  • 이억섭;편장식;김의상
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.204-213
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    • 2003
  • A survey for finding corrosion examples was performed on the underground steel piles buried for 19 years in the area of iron and steel making factory near Young-il bay. A failure probability model, which can be used to check the reliability of the corrosive mechanical element, based on Von-Mises failure criterion and the standard normal probability function is proposed. The effects of varying boundary conditions such as temperature change, soil-friction, internal pressure, earthquake, loading of soil, traffic loads and corrosion on failure probability of the buried steel piles are systematically investigated. To allow for the uncertainties of the design variables, a reliability analysis technique has been adopted; this also allows calculation of the relative contribution of the random variables and the sensitivity of the failure probability.

Distributed Decision-Making in Wireless Sensor Networks for Online Structural Health Monitoring

  • Ling, Qing;Tian, Zhi;Li, Yue
    • Journal of Communications and Networks
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    • v.11 no.4
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    • pp.350-358
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    • 2009
  • In a wireless sensor network (WSN) setting, this paper presents a distributed decision-making framework and illustrates its application in an online structural health monitoring (SHM) system. The objective is to recover a damage severity vector, which identifies, localizes, and quantifies damages in a structure, via distributive and collaborative decision-making among wireless sensors. Observing the fact that damages are generally scarce in a structure, this paper develops a nonlinear 0-norm minimization formulation to recover the sparse damage severity vector, then relaxes it to a linear and distributively tractable one. An optimal algorithm based on the alternating direction method of multipliers (ADMM) and a heuristic distributed linear programming (DLP) algorithm are proposed to estimate the damage severity vector distributively. By limiting sensors to exchange information among neighboring sensors, the distributed decision-making algorithms reduce communication costs, thus alleviate the channel interference and prolong the network lifetime. Simulation results in monitoring a steel frame structure prove the effectiveness of the proposed algorithms.

Study on the Development of Ultrasonic Gas Flowmeter (초음파 가스 유량계 개발 연구)

  • Hwang, Won-Ho;Park, Sang-Gug;Jhang, Kyung-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.138-143
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    • 2003
  • Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG. COG, BFG gases produced in iron & steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has been proven by extensive field tests for several months in POSCO, iron & steel making company.

Magnetic Properties of Powdered Fe Cores Containing Stainless Steel-making Dusts (스테인레스 제강분진을 함유한 순철 압분코아의 자기특성)

  • Kim S. W.
    • Korean Journal of Materials Research
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    • v.15 no.2
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    • pp.106-111
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    • 2005
  • Effects of stainless steel-making dusts and binder content on compacting $density(\rho)$ and magnetic properties were evaluated. Cores compacted with the mixture of pure Fe powders, $5wt.\%$ dusts and $0.25wt.\%$ binder showed good AC magnetic properties. For example, permeability$({\mu}a)$ and core loss(P) of the cores containing $5wt.\%$ dusts at 500 kHz were 62 and $4008\;{\mu}W/cm^3$, respectively. These properties are almost equivalent to those of competitor's products (i.e, Ancorsteel TC 80 produced by $H\ddot{o}gan\ddot{a}s$ Corp.). The powdered cores obtained from the present work are expected to apply for high-performance soft magnetic components such as normal mode choke filter and pulse transformer.

Effect of Operating Conditions on Drying Efficiency for Coal Drying Facilities in a Steel Making Plant (제철플랜트용 석탄건조설비에서 운전조건 변경이 건조성능에 미치는 영향)

  • Jeon, Hae-Seak;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.5 no.4
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    • pp.73-79
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    • 2009
  • Increase of consumption in limited coal reserves leads prices surging. As a result, iron works which produce products with coal are in difficulties. Accordingly, it is required a lot of research of using non-caking coal that is relatively low cost and has abundant reserves. Direct drying and indirect drying are two major methods of drying the coal. Recently, to minimize the needed calories and to save energy, using fluidbed or fluidizing method is a recent main trend of minimizing the size of the facility and maximizing energy efficiency. However there is also disadvantage such as increasing facility investment because of installing additional facilities in the latter part. In this study, we will have theoretical researches on the indirect drying method with heat exchange system which have been traditionally used. As a result it is expected to increase the efficiency of the facility operation.

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Study on the development of ultrasonic gas flowmeter (초음파 가스 유량계 개발 연구)

  • Hwang, Won-Ho;Park, Sang-Gug;Yang, Kyu-Hong;Jhang, Kyung-Young
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.76-81
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    • 2001
  • Ultrasonic flowmeters have more advantages than the conventional method using pressure-difference. In these reasons, many advanced nations are already selling the commercial model. In RIST, we have been developed ultrasonic gas flow meter for the localization since a project was been contracted with POSCO in 1997. This paper describes a new ultrasonic gas flowmeter. This ultrasonic gas flowmeter is developed for accurate measurement of gases in a harsh environmental conditions. It is especially suited for measuring LDG, COG, BFG gases produced in iron & steel making process. In this study, we had developed the commercial model about the first tested model and applied a completed system to the POSCO gas line. Its performance has already well been proven by extensive field tests for several months in POSCO, iron & steel making company.

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Design of the Robust Servo Control System for Steel Making Plant using Disturbance Observer Algorithm (DOB를 이용한 제철설비용 강인 서보 제어시스템 구현)

  • Kim, Dong-Sam;Heo, Yun-Je;Jeong, Wan-Gyun
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.693-696
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    • 2003
  • Among many servo control systems in steel making plant, AGC system in hot rolling mill is very important to get a accurate strip thickness for good quality. AGC (Auto Gauge Control) system controls the roll gap to maintain the required thickness by using the variation of roll force and the measure of output thickness. In this paper, a simulator of AGC system which unifies both hydraulic servo control system and AGC algorithm is suggested. After proving the concurrence of algorithms between the simulator and real system, main actuator system is added. Instead of usual PI system used in present system, DOB control scheme is applied and shows the effect of disturbance attenuation well.

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Thermal Expansion and Contraction Characteristics of Continuous Casting Carbon Steels (연속주조용 탄소강에서 상변화에 따른 열팽창 및 수축 거동)

  • Kim, H.C.;Lee, J.H.;Kwon, O.D.;Yim, C.H.
    • Korean Journal of Materials Research
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    • v.13 no.3
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    • pp.137-143
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    • 2003
  • The air gap between the metal and mold, formed by shrinkage during solidification, causes surface and subsurface cracks in the continuous casting process. Molten crack on the surface might also occur due to improper heat transfer between them. In order to compensate the air gap in mold design, the thermal contraction is an essential factor. In this study, the thermal contraction and expansion behaviors were examined from the ($\alpha$ and pearlite)/${\gamma}$ to ${\gamma}$/$\delta$ transformations in continuous casting steels by the commercial dilatometer and the self- assembled dilatometer with laser distance measurement. It was found that the thermal contraction and expansion behaviors were very dependant on the phase transformation of the ${\gamma}$/$\delta$ as well as ($\alpha$ and pearlite)/${\gamma}$. The sudden volume change from $\delta$ to ${\gamma}$ which might cause cracks in the continuous casting process, was observed on cooling just below the melting temperature by the self-assembled dilatometer.

Seismic induced damageability evaluation of steel buildings: a Fuzzy-TOPSIS method

  • Shahriar, Anjuman;Modirzadeh, Mehdi;Sadiq, Rehan;Tesfamariam, Solomon
    • Earthquakes and Structures
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    • v.3 no.5
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    • pp.695-717
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    • 2012
  • Seismic resiliency of new buildings has improved over the years due to better seismic codes and design practices. However, there is still large number of vulnerable and seismically deficient buildings. It is not economically feasible to retrofit and upgrade all vulnerable buildings, thus there is a need for rapid screening tool. Many factors contribute to the damageability of buildings; this makes seismic evaluation a complex multi-criteria decision making problem. Many of these factors are noncommensurable and involve subjectivity in evaluation that highlights the use of fuzzy-based method. In this paper, a risk-based framework earlier proposed by Tesfamariam and Saatcioglu (2008a) is extended using Fuzzy-TOPSIS method and applied to develop an evaluation and ranking scheme for steel buildings. The ranking is based on damageability that can help decision makers interpret the results and take appropriate decision actions. Finally, the application of conceptual model is demonstrated through a case study of 1994 Northridge earthquake data on seismic damage of steel buildings.

A Study on the Development of Electric Resistance Welding of DP780 Grade Steel for Hydroforming Tube (하이드로포밍용 DP780MPa급 강판의 전기저항용접 강관 개발에 관한 연구)

  • Park, Sungpill;Kwon, Yongjai
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.279-286
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    • 2015
  • To achieve lightweight design, research & development of various lightweighting technologies such as hydroforming are underway worldwide. In the case of hydroforming, application of ultra high strength steel is essential for weight reduction of the car. However, considering common high-strength carbon steel, it is not suitable to the actual hydroformed parts since the lack of formability. DP steel offers an outstanding combination of strength and formability as a result of their microstructure. DP steel has high strength and good formability but it's difficult to secure stable quality of welding section because of softening of weld section and chemical composition. Therefore, most of companies use LASER welding when making high strength tube. Electric resistance welding is excellent production method for steel tube manufacturing considering the productivity. Optimum electric resistance welding technology is needed to be developed for application of high strength hydroformed parts using DP steel. This study is comprehensive research & development from electric resistance welding to actual formabililty evaluation.