• Title/Summary/Keyword: steel wire

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Analysis and Evaluation of the Brake NVH Characteristics for the Fusion-type Friction Material (퓨전형 마찰재의 브레이크 NVH 특성 해석 및 평가)

  • Kwon, Seong-Jin;Bae, Chul-Yong;Kim, Chan-Jung;Kim, Wan-Soo;Lee, Dong-Won;Lee, Bong-Hyun;Seo, Byoung-Youn;Jung, Kwang-Ki
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.606-607
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    • 2008
  • Nowadays, noise and vibration phenomena of a disc brake system have been given various names that provide some definitions of sound and vibration emitted such as grind, grunt, moan, squeak, squeal, judder and wire brush. The most common and annoying noise of a disc brake system is squeal noise. It is defined as noise whose frequency content is 1 kHz and higher with excessively high and irrigating sound pressure levels. In this paper, the noise and vibration characteristics of a disc brake system have been investigated to develop the fusion-type friction material, which overcomes the low steel and non-asbestos organic friction materials. For the purpose, both experimental evaluation and complex eigenvalue analysis have been carried out.

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Prediction of the transfer length of prestressing strands with neural networks

  • Marti-Vargas, Jose R.;Ferri, Francesc J.;Yepes, Victor
    • Computers and Concrete
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    • v.12 no.2
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    • pp.187-209
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    • 2013
  • This paper presents a study on the prediction of transfer length of 13 mm seven-wire prestressing steel strand in pretensioned prestressed concrete members with rectangular cross-section including several material properties and design and manufacture parameters. To this end, a carefully selected database consisting of 207 different cases coming from 18 different sources spanning a variety of practical transfer length prediction situations was compiled. 16 single input features and 5 combined input features are analyzed. A widely used feedforward neural regression model was considered as a representative of several machine learning methods that have already been used in the engineering field. Classical multiple linear regression was also considered in order to comparatively assess performance and robustness in this context. The results show that the implemented model has good prediction and generalization capacity when it is used on large input data sets of practical interest from the engineering point of view. In particular, a neural model is proposed -using only 4 hidden units and 10 input variables-which significantly reduces in 30% and 60% the errors in transfer length prediction when using standard linear regression or fixed formulas, respectively.

Test Results of a Three Phase 10㎸A HTS Transformer With Double Pan Cake Coils (3상 10kVA 더블 팬케익 코일형 고온초전도 변압기 특성시험 결과)

  • 이승욱;이희준;차귀수;이지광;최경달;류경우;한송엽
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.3
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    • pp.101-106
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    • 2003
  • The high temperature superconductor transformers gain interests from the industries. This paper described construction and test results of 10㎸A HTS transformer Three phase transformer with double pancake windings were constructed. To reduce the leakage magnetic field, secondary coil were placed between the two primary coils. BSCCO-2223 wire. silicon sheet steel core and FRP cryostats were used to construct the transformer. Three coils were stacked in one cryostat. Two double pancake coils were connected in series for the primary coil and one double pancake coil was used for the secondary coil. Total number of turns of the primary winding and the secondary winding were 112turns and 98urns, respectively, The rated voltages of each winding were 440/220V. The rated currents of each winding were 13.1/26.2A. After the tests of basic properties of the three phase HTS transformer using no-load test, short-circuit test and full-load test, continuous operation of 100 hours with pure resistive load has been carried out. Test results proved over-load capability and reliability of the HTS transformer.

Reliability Analysis for Stress Corrosion Cracking of Suspension Bridge Wires (현수교케이블의 응력부식에 관한 신뢰성해석)

  • Taejun;Andrzej S. Nowak
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.04a
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    • pp.537-544
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    • 2003
  • This paper deals with stress corrosion cracking behavior of high strength steel exposed to marine environments. The objective is to determine the time to failure as a function of hydrogen concentration and tensile stress in the wires. A crack growth curve is modeled using finite element method (FEM) program. The coupled hydrogen diffusion-stress analyses of SCC were programmed separately. The first part is calculating stress and stress intensity /sup 1)/factor of a cylindrical shell, prestressing tendon or suspension bridge wires, from the initiation of cracks to rupture. Virtual crack extension method, contour integral method, and crack tip elements are used for the calculation of stresses in front of the crack tip. Comparisons of the result show a good agreement with the analytical equations and wire tests. The second part of the study deals with the programming of hydrogen diffusion, affected by hydrostatic stress, calculated at the location of boundary of plastic area around the crack tip. The results of paper can be used in the design and management of prestressed structures, cable stayed and suspension bridges. Time dependent correlated parallel reliabilities of a cable, composed of 36 wires, were evaluated by the consideration of the deterioration of stress corrosion cracking.

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Design and Construction of a Pick-up Type Pulse Crop Harvester

  • Lee, Ki Yong;Yoo, Soonam;Han, Byung Hee;Choi, Yong;Choi, Il Su
    • Journal of Biosystems Engineering
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    • v.42 no.1
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    • pp.12-22
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    • 2017
  • Purpose: This aim of this study was to develop a pick-up type pulse crop harvester for harvesting cut and dried pulse crop. Methods: The pick-up type pulse crop harvester was designed and constructed. Its specifications and operating performance were investigated. Results: Compared with conventional bean harvesters, the pick-up type pulse crop harvester adopted seven rows of chains with tines to pick-up the cut and dried pulse crop on a flat or ridged field, two transverse threshing drums with steel wire teeth to reduce the threshing speed, and a tilt plate and plastic bucket elevator for conveying clean grain to reduce damage. The threshing speed and the oscillating frequency of the separating and cleaning parts according to crop type and condition could be varied easily to efficiently use engine power and to improve harvesting performance. The harvester showed forward speed ranges of 0 ~ 1.5 m/s during harvesting operation, and 0 ~ 2.5 m/s during road travelling. The pick-up width of the harvester was about 1 m. Conclusions: The pick-up type self-propelled 51.5 kW harvester was designed and constructed to harvest cut and dried pulse crop. The effective field capacity of the harvester was predicted as above 40 a/h.

Behaviors of Microstructure and Properties in API X70 SAW Weld (API X70 후육강관 SAW용접부 미세조직 및 인성 거동에 대한 연구)

  • Uhm Sang-Ho;Kim Sung-Wook;Kim Jong-Hyun;Lee Chang-Hee;Kim Gwang-Soo
    • Journal of Welding and Joining
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    • v.23 no.2
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    • pp.66-74
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    • 2005
  • API(American Petroleum Institute) steel, as a line pipe material, requires the enhanced mechanical and chemical properties with the environmental severity. Especially, the weld part(weld metal and heat affected zone) is an important region for the safety. However, the study for the behavior of microstructure and toughness in multi-pass welding is seldom. In this study, the relationship between the microstructure and toughness of welds with several welding, bending and heat-treatment conditions was examined. In particular, HIC property in the weld metal was evaluated. The microstructure and toughness in multi-passed HAZ seemed to be determined by the final welding thermal cycle and the low toughness was attributed to the MA constituents formed in the intercritically reheated region. The weld metal showed very low toughness and it was not improved by the change in bending and heat treatment conditions. Additionally, the cracks are observed in the weld metal. from these results, it was found that the choice of welding wire/flux is very important.

Hybrid Welding Process for Sheet Metal and Narrow Gap Fill Pass (하이브리드 용접방식을 이용한 박판 및 후판용접공정)

  • Choi, Hae-Woon;Shin, Hyun-Myung;Im, Moon-Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.978-983
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    • 2008
  • An application of innovative laser+GMA hybrid welding process is presented for reducing bead humping defects in high speed welding and increasing side wall fusion in narrow groove welding without torch or wire oscillation. In this hybrid process, the laser heat input is applied adjacent to the weld pool at a relatively low power density to produce a wider, flatter weld bead. In bead on plate in sheet metal gauges, the hybrid process was able to produce hump-free welds from 70ipm (${\sim}1780mm/min$) to over 150ipm (${\sim}3810mm/min$) of the travel speed compared to the un-assisted GMAW process. A square-butt joint in 15mm A572 Gr50 steel welds was investigated. A square butt joint with a gap of 3.2mm was filled with 6 passes. Liquid Nitrogen calorimetry and innovative $CO_2$ laser reflective optics were also developed to demonstrate the concept of hybrid welding.

Development of Thermite Powder for Rail Joining with Recycled Iron Oxide and Aluminium Powder (재활용 산화철 및 알루미늄 분말을 활용한 철도레일 이음용 테르밋 분말 개발)

  • Choi, Sang-Kyu;Park, Sung-Sang;Baek, Eung-Ryul
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.40-45
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    • 2012
  • Nowadays in Republic of Korea, whole amount of the thermite welding powder for rail joinning is dependent on import. However the demand of the thermite welding powder would be enlarge because some constructing high-speed train and city metro projects are currently in progress. In addition this is the main reason why we should develop the thermite welding powder, domestically. This study is focused on utilizing the recyclable materials like Al powders from cans and iron oxide scales from wire rods as the main components of the thermite welding powder. By minimizing Al content in weld zone by controlling the mixing ratio of the Al powder in the thermite welding powder, the excessive dissolution of the Si and Mn components came from the Al powders could be controled. The tensile strength of welding zone in welded rail was 740 MPa, with that the developed thermite welding powder.

Test of a Current Limiting Module for Verifying of the SFCL Design (초전도 한류기 설계 검증을 위한 초전도 한류 모듈 단락 특성 시험)

  • Yang, S.E.;Kim, W.S.;Lee, J.Y.;Kim, H.;Yu, S.D.;Hyun, O.B.;Kim, H.R.
    • Progress in Superconductivity and Cryogenics
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    • v.14 no.3
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    • pp.13-17
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    • 2012
  • KEPCO Research Institute has been researching a Superconducting Fault Current Limiter (SFCL) which is considered one of solutions of fault current problems with Korea Institute of Machinery & Materials (KIMM) and Hanyang University since 2011. In this paper, we fabricated a current limiting module and conducted electrical short circuit tests for checking the validity of the transmission level SFCL design. Based on the short circuit characteristics of the second generation High Temperature Superconductor (HTS), we analyzed the short circuit characteristics of 3 parallel connected superconducting wires. The structure of the HTS wire is as follows: the stainless steel stabilizer of $100{\mu}m$ is laminated on the superconductor layer and under the substrate, both of which are electrically jointed with solder. We fabricated the current limiting module which has 40 series and 6 parallel connections and studied the short circuit characteristics of the module under various voltage levels.

Study on Application Fields and Basic Characteristics of Ubiquitous Computing Technologies in a Ship (유비쿼터스 기술의 선박 적용 분야 개발 및 기초 특성 연구)

  • Cho, Seong-Rak;Paik, Bu-Geun;Park, Beom-Jin;Lee, Dong-Kon
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.657-665
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    • 2007
  • The object of this paper is to describe the ubiquitous computing technologies for ship, which is produced and assembled by many steel blocks. It includes the testing of a 2.4GHz wireless communications platforms and radio-frequency identification technology with the blocks disturbing the wireless communication. The power line communication that is established in a ship already is also experimented for some data transfer. Also, possible application areas of the ubiquitous computing technology to ships are discussed. At last, the test bed copied from an actual vessel was installed and data acquisition tests were established using wire and wireless communication. In this paper, we implemented some ubiquitous computing technologies in the test bed simulating a ship environment and investigated the basic characteristics of ubiquitous computing technologies.