• Title/Summary/Keyword: steel tubes

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Multi-response optimization of crashworthiness parameters of bi-tubular structures

  • Vinayagar, K.;Kumar, A. Senthil
    • Steel and Composite Structures
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    • v.23 no.1
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    • pp.31-40
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    • 2017
  • This article aims at presenting multi objective optimization of parameters that affect crashworthiness characteristics of bi-tubular structures using Taguchi method with grey relational analysis. To design the experiments, the $L_9$ orthogonal array has been used and based on that, the inner tubes have been fabricated by varying the three influence factors such as reference diameter, length difference and numbers of sides of the polygon with three levels, but all the outer cylinders have the same diameter and length 90 mm and 135 mm respectively. Then, the tailor made bi-tubular steel structures were subjected into quasi static axial compression. From the test results it is found that the crushing behaviors of bi-tubular structures with different combinations were fairly significant. The important responses (crashworthiness indicators) specific energy absorption and crush force efficiency have been evaluated from load - displacement curve. Finally optimal levels of parameters were identified using grey relational analysis, and significance of parameters was determined by analysis of variance. The optimum crashworthiness parameters are reference diameter 80 mm, length difference 0 mm and number of sides of polygon is 3, i.e., triangle within the selected nine bi-tube combinations.

The Sliding Wear Behavior of Inconel 600 Mated with SUS 304 (SUS 304에 대한 Inconel 600의 Sliding 마모거동)

  • Kim, Hun;Choi, Jong-Hyun;Kim, Jun-Ki;Park, Ki-Sung;Kim, Seung-Tae;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.11 no.10
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    • pp.841-845
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    • 2001
  • The steam generator tubes of power plant damaged by sliding wear due to flow-induced motion of foreign object. Amount of wear have been predicted by Achard's wear equation until now. However, there are large error and low reliability, because this equation regards wear coefficient(k) as constant. The sliding wears tests have been performed at room temperature to examine parameters of wear (wear distance, contact stress). The steam generator tube material for wear test is used Inconel 600 and foreign object material is used 304 austenite stainless steel. The sliding wear tests show that the amount of wear is not linearly proportional to the wear distance(for 374 austenite stainless steel). According to experimental result, wear coefficient is not constant k but function k(s) of wear distance. The newly modified wear predictive equation V=k(s)F have small error and high reliability.

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On-Site Corrosion Behavior of T91 Steel after Long-Term Service in Power Plant

  • He, Yinsheng;Chang, Jungchel;Lee, Je-Hyun;Shin, Keesam
    • Korean Journal of Materials Research
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    • v.25 no.11
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    • pp.612-615
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    • 2015
  • In this work, on-site corrosion behavior of heat resistant tubes of T91, used as components of a superheater in a power plant for up to 25,762 h, has been investigated using scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy (EDS), and electron backscattered diffraction(EBSD), with the objectives of studying the composition, phase distribution, and evolution during service. A multi-layer structure of oxide scale was found on both the steamside and the fireside of the tube surface; the phase distribution was in the order of hematite/magnetite/spinel from the outer to the inner matrix on the steamside, and in the order of slag/magnetite/spinel from the outer to the inner matrix on the fireside. The magnetite layer was found to be rich in pores and cracks. The absence of a hematite layer on the fireside was considered to be due to the low oxygen partial pressure in the corrosion environment. The thicknesses of the hematite and of the slag-deposit layer were found to exhibit no significant change with the increase of the service time.

The influence of strengthening the hollow steel tube and CFST beams using U-shaped CFRP wrapping scheme

  • Zand, Ahmed W. Al;Hosseinpour, Emad;Badaruzzaman, Wan Hamidon W.
    • Structural Engineering and Mechanics
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    • v.66 no.2
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    • pp.229-235
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    • 2018
  • This study investigated the behaviour of the simply supported hollow steel tube (HST) beams, either concrete filled or unfilled when strengthened with carbon fibre reinforced polymer (CFRP) sheets. Eight specimens with varied tubes thickness (sections classification 1 and 3) were all tested experimentally under static flexural loading, four out of eight were filled with normal concrete (CFST beams). Particularly, the partial CFRP strengthening scheme was used, which wrapped the bottom-half of the beams cross-section (U-shaped wrapping), in order to use the efficiency of high tensile strength of CFRP sheets at the tension stress only of simply supported beams. In general, the results showed that the CFRP sheets significantly improved the ultimate strength and energy absorption capacities of the CFST beams with very limited improvement on the related HST beams. For example, the load and energy absorption capacities for the CFST beams (tube section class 1) were increased about 20% and 32.6%, respectively, when partially strengthened with two CFRP layers, and these improvements had increased more (62% and 38%) for the same CFST beams using tube class 3. However, these capacities recorded no much improvement on the related unfilled HST beams when the same CFRP strengthening scheme was adopted.

Material Degradation of X20 Steel (12Cr-1MoVNi) for Boiler Tube of Power Plant (발전설비 보일러 튜브용 X20강의 가속열처리에 의한 재질 열화)

  • Choe, Byung-Hak;Yoon, Kee Bong;Lee, Nam-Hyuck;Kim, Sin;Lee, Gil-Jae;Kim, Kwang-Ho;Kwon, Dong Il
    • Korean Journal of Metals and Materials
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    • v.46 no.5
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    • pp.276-282
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    • 2008
  • Material degradation of Cr steels in boiler tubes was accompanied by the microstructural changes including carbide behavior and crack formation. The microstructural change and the mechanical behavior of hardness and creep properties in accelerated heat-treatments were studied in order to identify the material degradation of the X20 Cr steel. The degradation behavior was occurred in the hardness increasing followed by decreasing due to carbide dissolution and precipitation.

Experimental and analytical investigations of CFFT columns with and without FRP bars under concentric compression

  • Khan, Qasim S.;Sheikh, M. Neaz;Hadi, Muhammad N.S.
    • Steel and Composite Structures
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    • v.30 no.6
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    • pp.591-601
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    • 2019
  • This research study investigates experimentally and analytically the axial compressive behaviour of Concrete Filled Fiber Reinforced Polymer Tube (CFFT) columns with and without Fiber Reinforced Polymer (FRP) bars. The experimental program comprises five circular columns of 204-206 mm outer diameter and 800-812 mm height. All columns were tested under concentric axial compressive loads. It was found that CFFT columns with and without FRP bars achieved higher peak axial compressive loads and corresponding axial deformations than conventional steel reinforced concrete (RC) column. The contribution of FRP bars was about 12.1% of the axial compressive loads carried by CFFT columns reinforced with FRP bars. Axial load-axial deformation ($P-{\delta}$) curves of CFFT columns were analytically constructed, which mapped well with the experimental $P-{\delta}$ curves. Also, an equation was proposed to predict the axial compressive load capacity of CFFT columns with and without FRP bars, which adequately considers the contributions of the circumferential confinement provided by FRP tubes and lower ultimate strength of FRP bars in compression than in tension.

Tensile capacity of mortar-filled rectangular tube with various connection details

  • Kim, Chul-Goo;Kang, Su-Min;Eom, Tae-Sung;Baek, Jang-Woon
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.339-351
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    • 2022
  • A mortar-filled rectangular hollow structural section (RHS) can increase a structural section property as well as a compressive buckling capacity of a RHS member. In this study, the tensile performance of newly developed mortar-filled RHS members was experimentally evaluated with various connection details. The major test parameters were the type of end connections, the thickness of cap plates and shear plates, the use of stud bolts, and penetrating bars. The test results showed that the welded T-end connection experienced a brittle weld fracture at the welded connection, whereas the tensile performance of the T-end connection was improved by additional stud bolts inserted into the mortar within the RHS tube. For the end connection using shear plates and penetrating stud bolts, ductile behavior of the RHS tube was achieved after yielding. The penetrating bars increased load carrying capacity of the RHS. Based on the analysis of the load transfer mechanism, the current design code and test results were compared to evaluate the tensile capacity of the RHS tube according to the connection details. Design considerations for the connections of the mortar-filled RHS tubes were also recommended.

Development of Integrated Model of Boiler and Its Supporting Steel Structure of Coal-Fired Power Plant for Finite Element Analysis (유한요소해석을 위한 석탄화력발전소의 보일러와 지지 철골의 통합모델 개발)

  • Lee, Boo-Youn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.9-19
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    • 2020
  • An integrated finite element model composed of a boiler and its supporting steel structure for a 375-MW coal-fired power plant was developed. This study used the developed model for seismic analysis using SAP2000 software. For the complex superheaters, reheaters, economizers, and membrane walls of the boiler, which consisted of numerous tubes, a method of modeling them by the equivalent elements in the viewpoint of stiffness and/or inertia was proposed. In addition, a method of modeling for the connection between the boiler and steel structure was proposed. Many hangers that connect the boiler to the girders of a steel structure were transformed into equivalent hangers by decreasing the number. The displacements of the boiler stoppers on the buckstay and the posts of the steel structure were coupled by considering their interface condition. Static analysis under the self-loading condition for the developed integrated model was implemented, and the results of deformation indicated that the behavior of the steel members and the major components of the boiler were appropriate. In conclusion, the integrated model developed in this study can be used to evaluate the safety of the boiler and steel structure under seismic loads.

Evaluation of Fire Resistance of Unprotected Concrete-filled Rectangular Steel Tubular Columns under Axial Loading (재하가열시험에 의한 무내화피복 콘크리트충전 각형강관기둥의 내화성능평가)

  • Ahn, Jae Kwon;Lee, Cheol Ho
    • Journal of Korean Society of Steel Construction
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    • v.26 no.4
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    • pp.323-334
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    • 2014
  • In this paper, experimental program and associated numerical study were carried out to evaluate the fire resistance of unprotected concrete-filled rectangular steel tubular (CFT) columns subjected to the standard fire. The key testing parameters included the length effect, the load ratio, and the sectional dimensions of the CFT columns. Temperature distribution and axial deformation of the CFT column specimens were measured and analyzed. Rather early local buckling of steel tubes was observed in all the specimens. This caused subsequent load transfer from steel tube to concrete, and eventually triggered concrete crushing, or complete loss of the load bearing capacity of the column. This implies that the limit state of local buckling as well as overall flexural buckling should be incorporated in fire design procedure. As expected, the fire resistance time of specimen with higher load ratio consistently lessened. The prediction of fire resistance time of unprotected CFT columns based on the limiting steel temperature in current design codes or the formula proposed by previous studies is slightly conservative compared to the fire test results available. To establish the finite element analysis model that can be used to predict the thermal and structural behaviour of unprotected CFT columns in fire, the fully coupled thermal-stress analysis was also tried by using the commercial code ABAQUS. The numerical results showed a reasonable global correlation with the experimental results.

Study on the hydro-formability of double layered tube (이중튜브 강관의 액압 성형 특성 연구)

  • Kwon, S.O.;Yi, H.K.;Jang, J.H.;Jeon, D.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.306-309
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    • 2007
  • In this study, hydroforming characteristic of the double-layered tube was investigated in the hydroforming process. The double-layered tube can be made outer surface on the stainless steel by only one processing. The free bulging test was performed to analysis optimized pressure and axial feeding amount of the double layered tubes. And the experimental results between stainless/carbon and carbon/carbon double-layered tube were compared with the forming data. Moreover analysis model that can be hydroformability and predictable forming pressure of double-layered tube was presented.

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