• Title/Summary/Keyword: steel tubes

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The Evaluation of Mechanical Property of X20CrMoV12.1 Boiler Tube Steels (X20CrMoV12.1강의 열화에 따른 기계적특성 평가)

  • Kim, B.S.;Lee, S.H.;Kim, D.S.;Jung, N.G.
    • Journal of Power System Engineering
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    • v.8 no.3
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    • pp.18-22
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    • 2004
  • Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. The material for boiler tubes is used in such high temperature and pressure condition as $540^{\circ}C$, 22MPa. The boiler tube material is required to resist creep damage, fatigue cracking, and corrosion damages. 2.25%Cr-1Mo steel is used for conventional boiler tubes, and austenitenite stainless steel is used for higher temperature boiler tubes. But the temperature and pressure of steam in power plant became higher for high plant efficiency. So, the property of boiler tube material must be upgaded to fit the plant property. Several boiler tube material was developed to fit such conditions. X20CrMoV12.1 steel is also developed in 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensite microstructures which is difficult to evaluate the degradation. In this thesis, degrade the X20CrMoV12.1 steel at high temperatures in electric furnace, and evaluate hardness with Vickers hardness tester and strengths with Indentation tester.

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The Behavior of Local Buckling for Steel Circular Tubes Subject to Cyclic Axial Loads (반복 축하중을 받아 국부좌굴을 수반하는 원형강관 부재의 복원력 특성)

  • Lee Sang-Ju;Lee Dong-Woo;Han Sang-Eul
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.347-354
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    • 2006
  • In this paper, we work with steel circular tubes and propose analysis model which can consider local buckling that it has an effect on failure of steel structures and induce the relation between loading and deformation. First of all, in respect to axial symmetry local buckling, which is simplest case, elasto-plastic behavior acting only axial loads is object Therefore, it suggests analysis model for axial symmetry local buckling. And that is explainable the process from increasing internal force to decreasing passing maximum internal force. Besides, we induce the relation between the axial force and axial deformation.

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The fiber element technique for analysis of concrete-filled steel tubes under cyclic loads

  • Golafshani, A.A.;Aval, S.B.B.;Saadeghvaziri, M.A.
    • Structural Engineering and Mechanics
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    • v.14 no.2
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    • pp.119-133
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    • 2002
  • A beam-column fiber element for the large displacement, nonlinear inelastic analysis of Concrete-Filled Steel Tubes (CFT) is implemented. The method of description is Total Lagrangian formulation. An 8 degree of freedom (DOF) element with three nodes, which has 3 DOF per end node and 2 DOF on the middle node, has been chosen. The quadratic Lagrangian shape functions for axial deformation and the quartic Hermitian shape function for the transverse deformation are used. It is assumed that the perfect bond is maintained between steel shell and concrete core. The constitutive models employed for concrete and steel are based on the results of a recent study and include the confinement and biaxial effects. The model is implemented to analyze several CFT columns under constant and non-proportional fluctuating concentric axial load and cyclic lateral load. Good agreement has been found between experimental results and theoretical analysis.

The Analysis of Local Buckling Behavior for Steel Circular Tubes (국부좌굴을 동반하는 원형강관 부재의 복원력 특성)

  • Lee, Sang-Ju;Lee, Dong-Woo;Han, Sang-Eul
    • Proceeding of KASS Symposium
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    • 2006.05a
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    • pp.73-80
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    • 2006
  • In this paper, we work with steel circular tubes and propose analysis model which can consider local buckling that it has an effect on failure of steel structures and induce the relation between loading and deformation. First of all, in respect to axial symmetry local buckling, which is simplest case, elasto-plastic behavior acting only axial loads is object. Therefore, it suggests analysis model for axial symmetry local buckling. And that is explainable the process from increasing internal force to decreasing passing maximum internal force. Besides, we induce the relation between the axial force and axial deformation.

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A Study on the Bendability of Stainless Steel Tubes (스테인리스 강관의 굽힘 특성 연구)

  • Lee, G.Y.;Lee, H.J.;Yi, H.K.;Kim, Y.K.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.336-341
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    • 2009
  • Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

Viscoplastic response and collapse of 316L stainless steel tubes under cyclic bending

  • Chang, Kao-Hua;Hsu, Chien-Min;Sheu, Shane-Rong;Pan, Wen-Fung
    • Steel and Composite Structures
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    • v.5 no.5
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    • pp.359-374
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    • 2005
  • This paper presents the experimental and theoretical results of the viscoplastic response and collapse of 316L stainless steel tubes subjected to cyclic bending. The tube bending machine and curvature-ovalization measurement apparatus, which was designed by Pan et al. (1998), were used for conducting the cyclic curvature-controlled experiment. Three different curvature-rates were controlled to highlight the characteristic of viscoplastic response and collapse. Next, the endochronic theory and the principle of virtual work were used to simulate the viscoplastic response of 316L stainless steel tubes under cyclic bending. In addition, a proposed theoretical formulation (Lee and Pan 2001) was used to simulate the relationship between the controlled cyclic curvature and the number of cycles to produce buckling under cyclic bending at different curvature-rates (viscoplastic collapse). It has been shown that the theoretical simulations of the response and collapse correlate well with the experimental data.

A novel approach for manufacturing oxide dispersion strengthened (ODS) steel cladding tubes using cold spray technology

  • Maier, Benjamin;Lenling, Mia;Yeom, Hwasung;Johnson, Greg;Maloy, Stuart;Sridharan, Kumar
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1069-1074
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    • 2019
  • A novel fabrication method of oxide dispersion strengthened (ODS) steel cladding tubes for advanced fast reactors has been investigated using the cold spray powder-based materials deposition process. Cold spraying has the potential advantage for rapidly fabricating ODS cladding tubes in comparison with the conventional multi-step extrusion process. A gas atomized spherical 14YWT (Fe-14%Cr, 3%W, 0.4%Ti, 0.2% Y, 0.01%O) powder was sprayed on a rotating cylindrical 6061-T6 aluminum mandrel using nitrogen as the propellant gas. The powder lacked the oxygen content needed to precipitate the nanoclusters in ODS steel, therefore this work was intended to serve as a proof-of-concept study to demonstrate that free-standing steel cladding tubes with prototypical ODS composition could be manufactured using the cold spray process. The spray process produced an approximately 1-mm thick, dense 14YWT deposit on the aluminum-alloy tube. After surface polishing of the 14YWT deposit to obtain desired cladding thickness and surface roughness, the aluminum-alloy mandrel was dissolved in an alkaline medium to leave behind a free-standing ODS tube. The as-fabricated cladding tube was annealed at $1000^{\circ}C$ for 1 h in an argon atmosphere to improve the overall mechanical properties of the cladding.

Axial compression behavior of double-skinned composite tubular columns under pure compression on concrete cores

  • Lee, Jeonghwa;Byun, Namju;Kang, Young Jong;Won, Deok Hee;Kim, Seungjun
    • Steel and Composite Structures
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    • v.43 no.4
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    • pp.431-445
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    • 2022
  • A double-skinned composite tubular (DSCT) column, which is an internally confined concrete-filled tubular column with a hollow section, has been developed for efficient use of materials that reduce self-weight and enhance seismic performance. It exhibits excellent material behavior with ductility owing to the confinement induced by outer and inner steel tubes. This study conducted axial compression tests considering the effects of steel tube thickness and hollow diameter ratios of DSCT columns on the material behavior of confined concrete under pure axial compression on concrete cores. From the axial compression tests, various combinations of outer and inner tube thicknesses and two different hollow section ratios were considered. Additionally, confined concrete material behavior, axial strength, failure modes, and ductility of DSCT columns were evaluated. Based on this study, it was concluded that the tests show a good correlation with peak strength and shapes of nonlinear stress-strain curves presented in literature; however, the thinner outer and inner steel tubes may reduce the ductility of DSCT columns when using thinner outer and inner tubes and higher confined stress levels. Finally, the minimum thickness requirements of the steel tubes for DSCT columns were discussed in terms of strength and ductility of test specimens.

Crash Performance Evaluation of Hydro-formed Automotive DP-Steel Tube Considering Welding Heat Effects (용접부의 영향을 고려한 하이드로포밍된 자동차용 DP강관의 충돌 특성 평가)

  • Chung, K.H.;Kwon, H.S.;Park, S.H.;Ro, D.S.;Chung, K.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.568-573
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    • 2006
  • In order to numerically evaluate automotive hydro-formed DP-steel tubes on crash performance considering welding heat effects, the finite element simulations of crash behavior were performed for hydro-formed tubes with and without heat treatment effects. This work involves the mechanical characterization of the base material and the HAG-welded zone as well as finite element simulations of the crash test of hydro-formed tubes with welded brackets and hydro-forming of tubes. The welding heat effects on the crash performance are evaluated in efforts to improve the process optimization procedure of the engine cradle in the design stage. In particular, FEM simulations on indentations have been performed and experimentally verified for material properties of weld zone and heat affected zone.

Improvement of Penetration Characteristics by Plasma Augmented Laser Welding of Small Diameter Stainless Steel Tubes (PALW을 이용한 소경 스테인리스강 튜브의 용입특성 개선)

  • Hwang Jae-Ryeon;Yoon Suk-Hwan;Na Suck-Joo
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.30-35
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    • 2004
  • Laser welding is obviously an attractive method to join small, thin parts such as small stainless steel tubes, but it is very sensitive to the joint clearance and tolerance, and this makes laser welding difficult to obtain consistent welding qualities over time. Recently, Plasma Augmented Laser Welding(PALW) is being developed to solve these problems. In this study, plasma arc welding(PAW) was introduced to join conventional V-grooved butt joint of thin stainless steel strips using single laser heat source in manufacturing small stainless steel tubes. The effect of the welding speed enhancement is investigated by the experiments. Effects of welding directions, distance between the heat sources and intensity of arc heat source on the optimal welding speed was investigated. Through this research, it was confirmed that PALW process has higher welding speed and robustness than laser welding process.