• Title/Summary/Keyword: steel shell

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Buckling of axially loaded shell structures made of stainless steel

  • Ozer Zeybek;Ali Ihsan Celik;Yasin Onuralp Ozkilic
    • Steel and Composite Structures
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    • v.48 no.6
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    • pp.681-691
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    • 2023
  • Stainless steels are commonly employed in engineering applications since they have superior properties such as low maintenance cost, and high temperature and corrosion resistance. These features allow them to be preferred in cylindrical shell structures as well. The behavior of a cylindrical shell structure made of stainless steel can be quite different from that made of carbon steel, as the material properties differ from each other. This paper deals with buckling behavior of axially loaded cylindrical shells made of stainless-steel. For this purpose, a combined experimental and numerical study was carried out. The experimental study comprised of testing of 18 cylindrical specimens. Following the experimental study, a numerical study was first conducted to validate test results. The comparisons show that finite element models provide good agreement with test results. Then, a numerical parametric study consisting of 450 models was performed to develop more generalized design recommendations for axially compressed cylindrical shell structures made of stainless steel. A simple formula was proposed for the practical design purposes. In other words, buckling strength curve equation is developed for three different fabrication quality.

Finite Element Analysis of a BLDC Motor Considering the Eddy Current in Rotor Steel Shell (회전자 철심의 와전류를 고려한 BLDC 전동기의 유한 요소 해석)

  • Park, Seung-Chan;Yun, Tae-Ho;Gwon, Byeong-Il;Yun, Hui-Su;Won, Seong-Hong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.3
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    • pp.110-116
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    • 1999
  • This paper describes the effect of eddy currents in the rotor steel shell of exterior-rotor permanent magnet BLDC motor of which rotor is revolving at a high speed. A two-dimensional time-stepping finite element method is used for analyzing electromagnetic field and computing performances of the motor. As a result the effect of the eddy currents in the rotor steel shell is shown by comparing the analysis results from both the proposed method and the conventional one.

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A Study on the Analysis and Improvement of Forming Processes of a Steel Shell Body (강철재 약협의 공정해석 및 성형공정 개선에 관한 연구)

  • Jang, Dong Hwan;Yu, Tae Gon;Hwang, Byeong Bok
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.246-246
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    • 2001
  • The conventional and new forming processes of a steel shell body are analyzed by the rigid-plastic finite element method. The conventional process contains five forming stages such as bending, drawing, ironing, heading and sizing, which was designed by a forming equipment expert. The results of simulation of the conventional forming process are summarized in terms of deformation patterns and load-stroke relationships for each forming operation. Based on the simulation results of the current five-stage, the shell body forming Process including backward extrusion is designed for improving the conventional process sequence. Forming loads of the proposed process are within the limit value, which is proposed by experts and the proposed process is found to be proper for manufacturing steel shell body.

A Study on the Analysis and Improvement of Forming Processes of a Steel Shell Body (강철재 약협의 공정해석 및 성형공정 개선에 관한 연구)

  • 장동환;유태곤;황병복
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.245-252
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    • 2001
  • The conventional and new forming processes of a steel shell body are analyzed by the rigid-plastic finite element method. The conventional process contains five forming stages such as bending, drawing, ironing, heading and sizing, which was designed by a forming equipment expert. The results of simulation of the conventional forming process are summarized in terms of deformation patterns and load-stroke relationships for each forming operation. Based on the simulation results of the current five-stage, the shell body forming Process including backward extrusion is designed for improving the conventional process sequence. Forming loads of the proposed process are within the limit value, which is proposed by experts and the proposed process is found to be proper for manufacturing steel shell body.

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Pyroeffects on magneto-electro-elastic sensor bonded on mild steel cylindrical shell

  • Kondaiah, P.;Shankar, K.;Ganesan, N.
    • Smart Structures and Systems
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    • v.16 no.3
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    • pp.537-554
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    • 2015
  • Magneto-electro-elastic (MEE) materials under thermal environment exhibits pyroelectric and pyromagnetic coefficients resulting in pyroeffects such as pyroelectric and pyromagnetic. The pyroeffects on the behavior of multiphase MEE sensor bonded on top surface of a mild steel cylindrical shell under thermal environment is presented in this paper. The study aims to investigate how samples having different volume fractions of the multiphase MEE sensor behave due to pyroeffects using semi-analytical finite element method. This is studied at an optimal location on a mild steel cylindrical shell, where the maximum electric and magnetic potentials are induced due to these pyroeffects under different boundary conditions. It is assumed that sensor and shell is perfectively bonded to each other. The maximum pyroeffects on electric and magnetic potentials are observed when volume fraction is $v_f$ = 0.2. Additionally, the boundary conditions significantly influence the pyroeffects on electric and magnetic potentials.

Ductile crack initiation evaluation in stiffened steel bridge piers under cyclic loading

  • Fujie, Wataru;Taguchi, Miki;Kang, Lan;Ge, Hanbin;Xu, Bin
    • Steel and Composite Structures
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    • v.36 no.4
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    • pp.463-480
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    • 2020
  • Although detailed shell analysis is suitable to predict the ductile crack initiation life of steel members, such detailed method adds time expense and complexity. In order to simply predict the ductile crack initiation life of stiffened steel bridge piers, a total of 33 cases are simulated to carry out the parametric analyses. In the analysis, the effects of the width-to-thickness ratio, slenderness ratio, plate thickness and so on are considered. Both shell analyses and beam analyses about these 33 cases are conducted. The plastic strain and damage index obtained from shell and beam analyses are compared. The modified factor βs is determined based on the predicted results obtained from both shell and beam analyses in order to simulate the strain concentration at the base corner of the steel bridge piers. Finally, three experimental results are employed to verify the validity of the proposed method in this study.

Composite deck construction for the rehabilitation of motorway bridges

  • Greiner, R.;Ofner, R.;Unterweger, H.
    • Steel and Composite Structures
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    • v.2 no.1
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    • pp.67-84
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    • 2002
  • Traffic decks of steel or composite motorway bridges sometimes provide the opportunity of using the composite action between an existing steel deck and a reinforced concrete plate (RC plate) in the process of rehabilitation, i.e., to increase the load-carrying capacity of the deck for concentrated traffic loads. The steel decks may be orthotropic decks or also unstiffened steel plates, which during the rehabilitation are connected with the RC plate by shear studs, such developing an improved local load distribution by the joint behaviour of the two plate elements. Investigations carried out, both experimentally and numerically, were performed in order to quantitatively assess the combined static behaviour and to qualitatively verify the usability of the structure for dynamic loading. The paper reports on the testing, the numerical simulation as well as the comparison of the results. Conclusions drawn for practical design indicated that the static behaviour of these structures may be very efficient and can also be analysed numerically. Further, the results gave evidence of a highly robust behaviour under fatigue equivalent cyclic traffic loading.

Behaviour of soil-steel composite bridge with various cover depths under seismic excitation

  • Maleska, Tomasz;Beben, Damian
    • Steel and Composite Structures
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    • v.42 no.6
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    • pp.747-764
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    • 2022
  • The design codes and calculation methods related to soil-steel composite bridges and culverts only specify the minimum soil cover depth. This value is connected with the bridge span and shell height. In the case of static and dynamic loads (like passing vehicles), such approach seems to be quite reasonable. However, it is important to know how the soil cover depth affects the behaviour of soil-steel composite bridges under seismic excitation. This paper presents the results of a numerical study of soil-steel bridges with different soil cover depths (1.00, 2.00, 2.40, 3.00, 4.00, 5.00, 6.00 and 7.00 m) under seismic excitation. In addition, the same soil cover depths with different boundary conditions of the soil-steel bridge were analysed. The analysed bridge has two closed pipe-arches in its cross section. The load-carrying structure was constructed as two shells assembled from corrugated steel plate sheets, designed with a depth of 0.05 m, pitch of 0.15 m, and plate thickness of 0.003 m. The shell span is 4.40 m, and the shell height is 2.80 m. Numerical analysis was conducted using the DIANA programme based on the finite element method. A nonlinear model with El Centro records and the time history method was used to analyse the problem.

Ultimate Flexural Strength of Cylindrical Steel Shell for Wind Tower (풍력발전 타워용 원형단면 강재 쉘의 극한휨강도)

  • Ahn, Joon Tae;Shin, Dong Ku
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.109-118
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    • 2015
  • Ultimate flexural buckling strength of cylindrical steel shells for the wind turbine tower structure was investigated by applying the geometrically and materially nonlinear finite element method. The effects of initial imperfection, radius to thickness ratio, and type of steel on the ultimate flexural strength of cylindrical shell were analyzed. The flexural strengths of cylindrical shells obtained by FEA were compared with design flexural strengths specified in Eurocode 3 and AISI. The shell buckling modes recommended in DNV-RP-C202 and the out-of-roundness tolerance and welding induced imperfections specified in Eurocode 3 were used in the nonlinear FE analysis as initial geometrical imperfections. The radius to thickness ratios of cylindrical shell in the range of 60 to 210 were considered and shells are assumed to be made of SM520 or HSB800 steel.

Dynamic Characteristics of Reinforced concrete axisymmetric shell with shape imperfection (형상불완전을 갖는 철근 콘크리트 축대칭 쉘의 동적 특성)

  • 조진구
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.42 no.5
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    • pp.151-159
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    • 2000
  • Dynamic loading of structures often causes excursions of stresses will into the inelastic range and the influence of geometry changes on the response is also significant in may cases. In general , the shell structures designed according to quasi-Static analysis may collapse under condition of dynamic loading. Therefore, for a more realistic prediction on the lad carrying capacity of these shell. both material and geometric nonlinear effects should be considered. In this study , the material nonlinearity effect on the dynamic response is formulated by the elasto-viscoplastic model highly corresponding to the real behavior of the material. Also, the geometrically nonlinear behavior is taken into account using a Total Lagrangian formulation. the reinforcing bars are modeled by the equivalent steel layer at the location of reinforcements, and Von Mises yield criteria is adopted for the steel layer behavior. Also, Drucker-Prager yield criteria is applied for the behavior of concrete. the shape imperfection of dome is assumed as 'dimple type' which can be expressed Wd1=Wd0(1-(r-a)m)n while the shape imperfection of wall is assumed as sinusoidal curve which is Wwi =Wwo sin(n $\pi$y/l). In numerical test, three cases of shape imperfection of 0.0 -5.0cm(opposite direction to loading ; inner shape imperfection)and 5cm (direction to loading : outward shape imperfection) and thickness of steel layer determined by steel ratio of 0,3, and 5% were analyzed. The effect of shape imperfection and steel ratio and behavior characteristics of perfect shape shell and imperfect shape shell are identified through analysis of above mentioned numerical test. Dynamic behaviors of dome and wall according toe combination of shape imperfection and steel ratio are also discussed in this paper.

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