• 제목/요약/키워드: steel rail

검색결과 205건 처리시간 0.034초

해석적 방법을 통한 Rotary Discharge Machine 의 성능 분석 (Performance Investigation of Rotary Discharge Machine by Analytical Method)

  • 정연호;정대만;이권재;조영태;정윤교
    • 한국정밀공학회지
    • /
    • 제33권12호
    • /
    • pp.965-970
    • /
    • 2016
  • Fuel used in the steel metallurgy industry is stored in huge stage systems called SILO. Fuel is released by RDM (Rotary Discharge Machine), at the place of utilization. RDM is located in the Silo, and is constituted of a main frame, driving part, discharging part and control part. RDM is combined to a direct motion on the rail in tunnel, having a rotary motion enabled by a motor. In this paper, we calculate the theoretical discharging capacity of RDM to confirm the correlation between design element and discharging capacity of RDM. Also, through structure analysis, we confirm the vulnerable point of RDM when it discharges the storage materials. We hope to apply these results to design a more efficient RDM.

Optimization of structural elements of transport vehicles in order to reduce weight and fuel consumption

  • Kovacs, Gyorgy
    • Structural Engineering and Mechanics
    • /
    • 제71권3호
    • /
    • pp.283-290
    • /
    • 2019
  • In global competition manufacturing companies have to produce modern, new constructions from advanced materials in order to increase competitiveness. The aim of my research was to develop a new composite cellular plate structure, which can be primarily used for structural elements of road, rail, water and air transport vehicles (e.g. vehicle bodies, ship floors). The new structure is novel and innovative, because all materials of the components of the newly developed structure are composites (laminated Carbon Fiber Reinforced Plastic (CFRP) deck plates with pultruded Glass Fiber Reinforced Plastic (GFRP) stiffeners), furthermore combines the characteristics of sandwich and cellular plate structures. The material of the structure is much more advantageous than traditional steel materials, due mainly to its low density, resulting in weight savings, causing lower fuel consumption and less environmental damage. In the study the optimal construction of a given geometry of a structural element of a road truck trailer body was defined by single- and multi-objective optimization (minimal cost and weight). During the single-objective optimization the Flexible Tolerance Optimization method, while during the multi-objective optimization the Particle Swarm Optimization method were used. Seven design constraints were considered: maximum deflection of the structure, buckling of the composite plates, buckling of the stiffeners, stress in the composite plates, stress in the stiffeners, eigenfrequency of the structure, size constraint for design variables. It was confirmed that the developed structure can be used principally as structural elements of transport vehicles and unit load devices (containers) and can be applied also in building construction.

미 군사규격을 적용한 레이더 전력공급용 이동식 컨테이너의 Random Vibration 해석 (Random Vibration Analysis of Portable Power Supply Container for Radar With U.S. Military Standards)

  • 도재석;허장욱
    • 한국기계가공학회지
    • /
    • 제21권9호
    • /
    • pp.71-77
    • /
    • 2022
  • In times of war or emergencies, weapon systems, such as radars, must receive stable power. This can be achieved using improved onboard portable power systems made of steel containers. However, a breakdown can occur in the event of random vibration during transportation via a vehicle or train. Electrical-power shortages or restrictions pose a significant threat to security. In this study, Composite Wheeled Vehicle(CWV) data and rail cargo data with Acceleration Spectral Density(ASD), specified in MIL-STD-810H METHOD 514.8, were interpreted as input data of the three-axis random vibration method using ANSYS 19.2. Modal analysis was performed up to 500 Hz, and deformations in modes 1 to 117 were calculated to utilize all ASD data. The maximum equivalent stress in the three-axis direction was obtained using a random vibration analysis. Similarly, the margin of safety was calculated using the derived equivalent stress and material properties. Overall, the analysis verified that the portable container designed for the power supply system satisfied the required vibration demands.

쏘일네일과 강재스트립으로 보강된 복합보강토옹벽 시스템의 사례연구 (A Case Study on the Hybrid Reinforcement Retaining Wall System Reinforced by Soil Nail and Steel Strip)

  • 천병식;김홍택;조현수;도종남
    • 한국지반공학회논문집
    • /
    • 제24권12호
    • /
    • pp.5-12
    • /
    • 2008
  • 지반의 지지력을 증가시키는 보강토공법은 일반적으로 산악지대에서 시행되는 건설공사에 쓰여지는데, 보강토 옹벽의 높이가 일반 평지의 성토구조물보다 상당히 높아지며, 성토도로의 시공이나 고속철도 등과 같은 높은 상재하중을 지지하여야 할 경우에는 지반강성을 크게 향상시킬 수 있는 공법의 적용이 요구된다. 또한, 절토공사 현장의 환경문제 및 대지경계 등의 이유로 원지반의 절취량을 최소화 할 수 있는 공법이 지속적으로 요구되고 있으며, 이를 만족하기 위한 많은 공법들이 개발되고 있는 실정이다. 그러나, 일반적인 보강토 옹벽의 경우 옹벽 높이의 $60{\sim}80%$정도에 해당되는 보강재 길이가 요구되어 절토현장에 적용하는데 어려움이 있다. 또한, 근래에 들어 용지경계 확보와 성토구조물의 안정성 확보 등 제한적인 범위에서 적용되던 보강토 옹벽공법이 추가 보강재를 병행, 사용함으로써 절토공사 현장에도 점차 적용되는 사례가 증가하고 있다. 본 연구에서는 보강토 옹벽의 보강재 길이를 줄이는 대선에 쏘일네일링 공법과 같은 사면보강공과 연결하여 충분한 저항력을 확보할 수 있도록 쏘일네일과 강재스트립으로 보강된 복합보 강토옹벽 시스템의 설계 및 시공사례를 소개하고 실제 현장에서 측정된 계측자료를 통해 복합보강토옹벽 시스템의 적용 가능성을 검토하였다.

구조해석과 현장계측에 의한 고강도 격자지보재의 성능 평가 (Performance Evaluation of High Strength Lattice Girder by Structural Analyses and Field Measurements)

  • 이재원;민경남;정지욱;노병국;이상진;안태봉;강성승
    • 지질공학
    • /
    • 제30권3호
    • /
    • pp.237-251
    • /
    • 2020
  • 본연구는 H형강 대체 지보재로 개발된 고강도 격자지보재의 성능을 평가하기 위하여 터널에서의 지보재에 대한 구조해석과 계측에 의한 터널 변위와 지중응력 변화를 살펴보았다. 터널 지보재 3차원 비선형 구조해석 결과에 의하면, H형강과 고강도 격자지보재의 하중과 변위 관계는 거의 동일한 거동을 보였으며, 고강도 격자지보재의 최대하중은 H형강보다 1.0~1.2배 크게 나타났다. 터널 지보재 3차원 터널단면해석 결과에 의하면, 축력은 터널 좌측 및 우측 하단부에서 크게 발생했으며 현장시험 계측값과 유사한 경향을 나타냈다. 천단침하 및 내공변위 계측결과에 의하면, 터널 내 강지보(H형강)와 고강도 격자지보 구간의 최종변위량은 1차 관리기준인 23.5 mm 이내의 큰 차이 없이 일정한 값으로 수렴되었다. 지중변위 계측 결과에 의하면, 두 지보재 구간의 최종변화량은 미소한 변위 변화를 보였으나, 1차 관리기준인 10 mm 이내의 일정한 값으로 수렴되었다. 숏크리트 및 강지보 응력 계측 결과에 의하면, 두 지보재 구간의 최종변화량은 미소한 응력 변화를 보였으나, 1차 관리기준인 81.1 kg/㎠과 54.2 tonf 이내의 일정한 값으로 수렴되었다. 결과적으로 강지보재와 고강도 격자지보재가 설치된 터널구간에서 계측 결과는 매우 미미한 차이를 나타냈으며, 이것은 H형강 대신 고강도 격자지보재를 터널에 적용하더라도 구조적으로 충분히 안정성을 확보할 수 있음을 의미한다.

Calculation method and application of natural frequency of integrated model considering track-beam-bearing-pier-pile cap-soil

  • Yulin Feng;Yaoyao Meng;Wenjie Guo;Lizhong Jiang;Wangbao Zhou
    • Steel and Composite Structures
    • /
    • 제49권1호
    • /
    • pp.81-89
    • /
    • 2023
  • A simplified calculation method of natural vibration characteristics of high-speed railway multi-span bridge-longitudinal ballastless track system is proposed. The rail, track slab, base slab, main beam, bearing, pier, cap and pile foundation are taken into account, and the multi-span longitudinal ballastless track-beam-bearing-pier-cap-pile foundation integrated model (MBTIM) is established. The energy equation of each component of the MBTIM based on Timoshenko beam theory is constructed. Using the improved Fourier series, and the Rayleigh-Ritz method and Hamilton principle are combined to obtain the extremum of the total energy function. The simplified calculation formula of the natural vibration frequency of the MBTIM under the influence of vertical and longitudinal vibration is derived and verified by numerical methods. The influence law of the natural vibration frequency of the MBTIM is analyzed considering and not considering the participation of each component of the MBTIM, the damage of the track interlayer component and the stiffness change of each layer component. The results show that the error between the calculation results of the formula and the numerical method in this paper is less than 3%, which verifies the correctness of the method in this paper. The high-order frequency of the MBTIM is significantly affected considering the track, bridge pier, pile soil and pile cap, while considering the influence of pile cap on the low-order and high-order frequency of the MBTIM is large. The influence of component damage such as void beneath slab, mortar debonding and fastener failure on each order frequency of the MBTIM is basically the same, and the influence of component damage less than 10m on the first fourteen order frequency of the MBTIM is small. The bending stiffness of track slab and rail has no obvious influence on the natural frequency of the MBTIM, and the bending stiffness of main beam has influence on the natural frequency of the MBTIM. The bending stiffness of pier and base slab only has obvious influence on the high-order frequency of the MBTIM. The natural vibration characteristics of the MBTIM play an important guiding role in the safety analysis of high-speed train running, the damage detection of track-bridge structure and the seismic design of railway bridge.

윤활제 특성에 따른 시트 리클라이너 부품의 마찰 및 마모 특성 (The Friction and Wear Characteristics of the Seat Recliner Parts Based on Lubricant Characteristics)

  • 홍석준;이광희;임현우;김재웅;이철희
    • Tribology and Lubricants
    • /
    • 제35권3호
    • /
    • pp.183-189
    • /
    • 2019
  • The driver seat of an automobile is in direct contact with the driver and provides the driver with a safe and comfortable ride. The seat consists of a frame, a rail, and many recliners. In recent years, strength and operating force measurement testing of the recliner have become vital for designing car seats. However, performance evaluation requires expensive testing equipment, numerous seat products, and considerable time. Therefore, the trend is to reduce experimentation through interpretation. This study examines the lubrication of solid lubricant for automotive seat recliners and confirms the friction and wear performance. In this study, the lubrication behavior of solid lubricants for car seat recliners is investigated to ascertain the friction and wear performance and to provide accurate values for the strength analysis. The friction material consists of a pin and a plate made from steel, which is widely used in recliners. The friction and wear under lubrication conditions are measured by a reciprocating friction wear tester. The friction coefficient is obtained according to the load and speed. Based on the obtained results, it is possible to achieve a reduction in the error of the test value and the analysis by providing the friction coefficient and wear of the lubricant. The results can be applied to the analysis of automobile seat design.

CONSTRUCTION MANAGEMENT OF TUNNELLING IN SEVERE GROUNDWATER CONDITION

  • Young Nam Lee;Dae Young Kim
    • 국제학술발표논문집
    • /
    • The 1th International Conference on Construction Engineering and Project Management
    • /
    • pp.655-661
    • /
    • 2005
  • For a hydro power plant project, the headrace tunnel having a finished diameter of 3.3m was constructed in volcanic rocks with well-developed vertical joint and high groundwater table. The intake facility was located 20.3 km upstream of the powerhouse and headrace tunnel of 20 km in length and penstock of 440 m in height connected the intake and the powerhouse. The typical caldera lake, Lake Toba set the geology at the site; the caving of the ground caused tension cracks in the vertical direction to be developed and initial stresses at the ground to be released. High groundwater table(the maximum head of 20 bar) in the area of well-connected vertical joints delayed the progress of tunnel excavation severely due to the excessive inflow of groundwater. The excavation of tunnel was made using open-shield type TBM and mucking cars on the rail. High volume of water inflow raised the water level inside tunnel to 70 cm, 17% of tunnel diameter (3.9 m) and hindered the mucking of spoil under water. To improve the productivity, several adjustments such as modification of TBM and mucking cars and increase in the number of submersible pumps were made for the excavation of severe water inflow zone. Since the ground condition encountered during excavation turned out to be much worse, it was decided to adopt PC segment lining instead of RC lining. Besides, depending on the conditions of the water inflow, rock mass condition and internal water pressure, one of the invert PC segment lining with in-situ RC lining, RC lining and steel lining was applied to meet the site specific condition. With the adoption of PC segment lining, modification of TBM and other improvement, the excavation of the tunnel under severe groundwater condition was successfully completed.

  • PDF

전동차 선로 이음매 판의 파손 해석 (Damage Analysis of Train Rail Fishplate)

  • 윤서현;최병철;신기항;남기우
    • 한국산업융합학회 논문집
    • /
    • 제26권2_2호
    • /
    • pp.341-347
    • /
    • 2023
  • The subway is one of the most common and important means of transportation in modern society. In order to use the subway safely, tracks are necessary, but trains are prone to derailment and collisions. In order for the train to run safely on the track, the fishplate that connects the line connection is used. The damaged railway was a fishplate for connecting subway lines used for 11 years, and damage analysis and countermeasures were presented. Beach marks were observed on both fracture surfaces, and striations appeared at the range of crack propagation. The damaged part is Cr carbide, which has a higher hardness than the base metal, and is judged to be embrittled and destroyed by fatigue. The SM50C fishplate was subjected to a cyclic stress of about 59% of the upper limit of tensile-compression fatigue limit, but inclusions were the cause of failure. In order to prevent fatigue failure of the SM50C steel fishplate, the occurrence of inclusions should be minimized and processed to have a homogeneous structure when manufacturing the fishplate. In addition, compressive residual stress is given through surface modification such as peening to control crack generation. It is necessary to minimize the change in shape that can become a stress concentration part along with accurate fastening of the bolt, and to design the stress distribution to be as uniform as possible.

터널 갱구부 보강방법에 따른 터널 변형 및 지보재 응력특성에 관한 연구 (A study on the characteristics of tunnel deformation and support system according to tunnel portal reinforcement method)

  • 문경선;서윤식;강시온;김상환
    • 한국터널지하공간학회 논문집
    • /
    • 제20권3호
    • /
    • pp.625-639
    • /
    • 2018
  • 본 연구는 터널 갱구부의 복잡하고 다양한 지형조건과 공학적인 강도특성이 불량한 토사 및 풍화암이 깊은 심도로 분포하는 조건에 대하여 터널 굴착 중 안정성확보를 위하여 보강되는 보조공법의 보강방법에 관한 논문이다. 기존 터널 갱구부 보조공법(강관보강 그라우팅, Ø60.5 mm, Ø114.3 mm)은 장심도 수평시공이 곤란하여 중첩보강 조건으로 시공되고 있다. 근래, 고강성의 대구경 강관 및 수평방향 장심도(L = 30.0~50.0 m) 시공기술이 개발됨에 따라, 터널 갱구부의 지층 및 지반조건에서 보조공법의 보강방법에 대한 공학적인 검토를 수행하여 효과적인 보강방법의 평가가 필요한 상황이다. 따라서 터널 보조공법 무보강 조건, 기존 중첩보강 조건 및 수평보강 조건과 터널 갱구부의 지반조건을 매개변수로 하여 3차원 연속체 수치해석(Midas GTS NX 3D)을 수행하여 보강효과를 검토한 결과, 보조공법 수평보강조건이 변위(천단침하 및 내공변위) 및 지보재 응력이 가장 작게 발생됨에 따라, 보강효과가 가장 큰 것으로 검토되었다. 본 연구 결과를 토대로, 터널 갱구부 현장에 장심도 대구경 강관 수평보강 그라우팅을 설계 및 시공한 결과, 터널 갱구부 변위 및 지보재 응력은 허용값 이내에서 발생되어 충분한 안정성이 확보되는 것으로 검토되었다. 또한, 터널 갱구부의 지반굴착을 최소화함에 따라, 친환경적인 터널 갱구부 형성이 가능한 것으로 파악되었다.