• 제목/요약/키워드: steel making plant

검색결과 45건 처리시간 0.029초

원자로용 대형 헤드 단강품의 개발동향 (Development Trend of the Large Head Forgings for Reactor Vessel)

  • 김동권;김동영;김영득
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 제10회 단조 심포지엄
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    • pp.131-139
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the development trend of the open die forging process and manufacturing experience of large head forgings which canl be used for the reactor vessel of nuclear power plant.

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원자로용 대형 헤드 단강품의 자유단조 (Open Die Forging of the Large Head Forgings for Reactor Vessel)

  • 김동영;김영득;김동권
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.397-400
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which cant be used for the reactor vessel of 1,000MW nuclear power plant.

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증기발생기용 대형 단강품의 자유단조 (Open Die Forging of the Large Steel Forgings for Steam Generator)

  • 김동권;김재철;김영득;김동영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.39-42
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    • 2003
  • Steam Generator has been manufactured by welding process after partial manufacturing of various steel forgings such as shell, head and tube sheet. Usually, these steel forgings are made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging development status of the large steel forgings which is used for the steam generator of 1,400MW next generation nuclear power plant.

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DOB를 이용한 제철설비용 강인 서보 제어시스템 구현 (Design of the Robust Servo Control System for Steel Making Plant using Disturbance Observer Algorithm)

  • 김동삼;허윤제;정완균
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.693-696
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    • 2003
  • Among many servo control systems in steel making plant, AGC system in hot rolling mill is very important to get a accurate strip thickness for good quality. AGC (Auto Gauge Control) system controls the roll gap to maintain the required thickness by using the variation of roll force and the measure of output thickness. In this paper, a simulator of AGC system which unifies both hydraulic servo control system and AGC algorithm is suggested. After proving the concurrence of algorithms between the simulator and real system, main actuator system is added. Instead of usual PI system used in present system, DOB control scheme is applied and shows the effect of disturbance attenuation well.

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논토양 안정화 현장 실증 시험을 통한 납, 구리의 용출 저감 및 벼로의 식물전이 특성 규명 (Investigation of the Rice Plant Transfer and the Leaching Characteristics of Copper and Lead for the Stabilization Process with a Pilot Scale Test)

  • 이하정;이민희
    • 자원환경지질
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    • 제45권3호
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    • pp.255-264
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    • 2012
  • 제강슬래그와 석회석을 이용하여 구리와 납으로 오염된 농경지를 대상으로 안정화 배치 및 칼럼실험을 실시하였으며, 파일럿 규모의 현장 시험구(testing ground: 가로 2 m ${\times}$ 세로 2 m ${\times}$ 깊이 0.5 m)를 4 개 제작하여 실증시험을 실시하였다. 안정화제 종류별 구리와 납의 용출 저감 효과를 규명하기위한 배치실험 결과, 석회석 3% + 제강슬래그 2%를 혼합한 경우, 구리와 납 모두 85% 이상의 높은 용출 저감 효과를 나타내었다. 오염 토양의 장기적 안정화를 예측하고자 인공강우에 의한 연속 용출 칼럼실험을 실시하였다. 배수시스템이 설치된 직경 15 cm, 높이 100 cm의 대형 아크릴 칼럼을 제작하였으며, 배치실험 결과로부터 중금속 용출 저감 효과가 뛰어난 석회석 3% + 제강슬래그 2%를 안정화제로 사용하였다. 안정화제를 첨가하지 않은 경우 칼럼 용출수의 납농도는 시간에 따른 저감이 발생하지 않아 지하수 생활용수 기준치(0.1 mg/L)를 초과하였으나, 안정화제를 첨가한 경우 실험진행 1년부터 0.04 mg/L 이하를 유지하여 용출 저감 효과가 뚜렷하게 나타났다. 안정화제를 첨가하지 않은 시험구의 경우, 60 일 이후에도 토양수의 납 농도는 지하수 생활용수 기준치보다 높은 0.38 mg/L이었으며, 구리의 농도는 0.69 mg/L를 나타내어 오염토양으로부터 지속적인 중금속 용출이 일어나고 있었다. 안정화제를 첨가한 3 개의 시험구 중, 석회석 3% + 제강슬래그 2%를 안정화제로 사용한 시험구의 용출 저감효과가 가장 뛰어나 20 일 이후부터는 구리와 납 모두 용출되지 않았다. 시험구에 벼를 재배하여 부위별 중금속 농도를 분석한 결과, 벼의 성장에 따른 토양으로부터 구리와 납의 식물전이는 뿌리가 가장 높았고, 잎(줄기포함), 쌀알 순이었다. 안정화제를 첨가한 시험구의 경우, 무처리 시험구보다 단위중량당 구리, 납의 식물전이량이 75% 이상 감소하였다. 연구 결과 석회석과 제강슬래그를 혼합한 안정화제 첨가에 의해 오염토양으로부터 구리, 납의 용출이 감소할 뿐 아니라, 재배하는 식물로의 전이량도 대폭 저감하는 것으로 나타났다.

설비 관리를 위한 지식기반 정보관리 시스템의 개발 (Development of a Knowledge-based Information Management System for Plant Maintenance)

  • 임형상;박영재;이상민;최재붕;김영진;노은철;이병인
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.149-156
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as riskbased inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system, which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

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설비 관리를 위한 지식기반 정보관리 시스템의 개발 (Development of a Knowledge-Based Information Management System for Plant Maintenance)

  • 박영재;이상민;임형상;최재붕;김영진;노은철;이병인
    • 대한기계학회논문집A
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    • 제27권11호
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    • pp.1933-1940
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as risk-based inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

복잡(複雜)한 물류(物流)SYSTEM을 가진 설비계획(設備計劃)문제의 SIMULATION 분석(分析) (Analysis of facility expansion plan using simulation technique)

  • 윤상규
    • 산업공학
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    • 제1권1호
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    • pp.27-37
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    • 1988
  • In the multi-stage and multi-process plant, it is not an easy task to describe the interrelationships among each process and facility. The purpose of this simulation study is to analyze the effect of additional facilities on productivity in a steel mill. The simulation was performed using SLAM Simulation Language for Alternative Modeling. The results of this study was used by the plant engineers in making decisions on the expansion of the plate mill. The prediction of which process would cause bottle-necks enabled the plant engineers to invest most effectively.

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용융아연욕 부유물 제거용 로봇시스템 개발 (Development of a robot system for removing top dross on a zinc pot)

  • 임태균;박상덕;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1488-1491
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    • 1996
  • Throughout CGL(Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, it is removed manually with shovel-like tools in about twenty minutes. Because, however, the working environment is very noisy, hot and harmful to human workers, a robot system is developed and implemented on a real plant to automatically remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special tools to collect, pick up, and put the top dross into a dross waste basket. A system software is developed to monitor the system status. A series of tests were performed to verify the robot motion and adaptation to working conditions, and proved successful work.

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이천 설봉산성 출토 철제 낫의 제작기술 연구 (Ancient iron technologies as observed in the microstructures of iron sickles excavated from Icheon Seolbong fortress)

  • 유재은
    • 보존과학회지
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    • 제20권
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    • pp.67-80
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    • 2007
  • 이천 설봉산성은 경기도 이천시 사음동에 소재하는 석성으로 단국대학교 박물관에 의한 발굴조사 결과 4세기 후반의 백제시대로 편년되었다. 출토 유물은 토기, 기와, 자기, 금속유물 등 다양한 종류를 나타내며 특히 백제 토기가 출토된 토광에서 철제유물이 다량으로 수습됨으로써 철기가 백제시대에 제작되었음을 알 수 있다. 이중 철제 낫 6점(벌낫 2점, 밀낫 4점)을 대상으로 시편을 채취하여 미세조직을 분석하고 이를 근거로 유물 제작에 사용된 철 소재, 성형, 제강법, 열처리 등을 살펴보았다. 이를 통해 산성이 속한 4세기 후반 백제의 철기 제작공정 체계를 설정하였다. 그 결과 낫의 용도에 따라 부위별로 다른 처리를 한 것을 알 수 있었다. 벌낫은 날 부위에 담금질을 하여 강도를 요구하는 특별한 용도로 사용되었고 밀낫은 특별한 처리를 실시하지 않아 벼나 풀을 베는데 사용되었던 것으로 추정된다. 사용 소재는 강으로 미리 어떤 제강법으로 강을 만들고 이를 성형하여 철기를 제작하였고 특별한 강도가 요구되는 부위는 열처리를 실시하여 단단하게 하였다. 이상의 결과로 당시 백제 철기의 제작공정은 제강$\rightarrow$성형$\rightarrow$열처리 과정이 적용된 것을 알 수 있다.

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