• Title/Summary/Keyword: steel making plant

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Development Trend of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 개발동향)

  • Kim D. K.;Kim D. Y.;Kim Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.06a
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    • pp.131-139
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the development trend of the open die forging process and manufacturing experience of large head forgings which canl be used for the reactor vessel of nuclear power plant.

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.397-400
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which cant be used for the reactor vessel of 1,000MW nuclear power plant.

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Open Die Forging of the Large Steel Forgings for Steam Generator (증기발생기용 대형 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.39-42
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    • 2003
  • Steam Generator has been manufactured by welding process after partial manufacturing of various steel forgings such as shell, head and tube sheet. Usually, these steel forgings are made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging development status of the large steel forgings which is used for the steam generator of 1,400MW next generation nuclear power plant.

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Design of the Robust Servo Control System for Steel Making Plant using Disturbance Observer Algorithm (DOB를 이용한 제철설비용 강인 서보 제어시스템 구현)

  • Kim, Dong-Sam;Heo, Yun-Je;Jeong, Wan-Gyun
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.693-696
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    • 2003
  • Among many servo control systems in steel making plant, AGC system in hot rolling mill is very important to get a accurate strip thickness for good quality. AGC (Auto Gauge Control) system controls the roll gap to maintain the required thickness by using the variation of roll force and the measure of output thickness. In this paper, a simulator of AGC system which unifies both hydraulic servo control system and AGC algorithm is suggested. After proving the concurrence of algorithms between the simulator and real system, main actuator system is added. Instead of usual PI system used in present system, DOB control scheme is applied and shows the effect of disturbance attenuation well.

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Investigation of the Rice Plant Transfer and the Leaching Characteristics of Copper and Lead for the Stabilization Process with a Pilot Scale Test (논토양 안정화 현장 실증 시험을 통한 납, 구리의 용출 저감 및 벼로의 식물전이 특성 규명)

  • Lee, Ha-Jung;Lee, Min-Hee
    • Economic and Environmental Geology
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    • v.45 no.3
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    • pp.255-264
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    • 2012
  • The stabilization using limestone ($CaCO_3$) and steel making slag as the immobilization amendments for Cu and Pb contaminated farmland soils was investigated by batch tests, continuous column experiments and the pilot scale feasibility study with 4 testing grounds at the contaminated site. From the results of batch experiment, the amendment with the mixture of 3% of limestone and 2% of steel making slag reduced more than 85% of Cu and Pb compared with the soil without amendment. The acryl column (1 m in length and 15 cm in diameter) equipped with valves, tubes and a sprinkler was used for the continuous column experiments. Without the amendment, the Pb concentration of the leachate from the column maintained higher than 0.1 mg/L (groundwater tolerance limit). However, the amendment with 3% limestone and 2% steel making slag reduced more than 60% of Pb leaching concentration within 1 year and the Pb concentration of leachate maintained below 0.04 mg/L. For the testing ground without the amendment, the Pb and Cu concentrations of soil water after 60 days incubation were 0.38 mg/L and 0.69 mg/l, respectively, suggesting that the continuous leaching of Cu and Pb may occur from the site. For the testing ground amended with mixture of 3% of limestone + 2% of steel making slag, no water soluble Pb and Cu were detected after 20 days incubation. For all testing grounds, the ratio of Pb and Cu transfer to plant showed as following: root > leaves(including stem) > rice grain. The amendment with limestone and steel making slag reduced more than 75% Pb and Cu transfer to plant comparing with no amendment. The results of this study showed that the amendment with mixture of limestone and steel making slag decreases not only the leaching of heavy metals but also the plant transfer from the soil.

Development of a Knowledge-based Information Management System for Plant Maintenance (설비 관리를 위한 지식기반 정보관리 시스템의 개발)

  • Yim, Hyung-Sang;Park, Young-Jae;Lee, Sang-Min;Choi, Jae-Boong;Kim, Young-Jin;Roh, Eun-Chul;Lee, Byung-Ine
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.149-156
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as riskbased inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system, which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

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Development of a Knowledge-Based Information Management System for Plant Maintenance (설비 관리를 위한 지식기반 정보관리 시스템의 개발)

  • Park, Young-Jae;Lee, Sang-Min;Yim, Hyung-Sang;Choi, Jae-Boong;Kim, Young-Jin;Roh, Eun-Chul;Lee, Byung-Ine
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1933-1940
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as risk-based inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

Analysis of facility expansion plan using simulation technique (복잡(複雜)한 물류(物流)SYSTEM을 가진 설비계획(設備計劃)문제의 SIMULATION 분석(分析))

  • Yun, Sang-Gyu
    • IE interfaces
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    • v.1 no.1
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    • pp.27-37
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    • 1988
  • In the multi-stage and multi-process plant, it is not an easy task to describe the interrelationships among each process and facility. The purpose of this simulation study is to analyze the effect of additional facilities on productivity in a steel mill. The simulation was performed using SLAM Simulation Language for Alternative Modeling. The results of this study was used by the plant engineers in making decisions on the expansion of the plate mill. The prediction of which process would cause bottle-necks enabled the plant engineers to invest most effectively.

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Development of a robot system for removing top dross on a zinc pot (용융아연욕 부유물 제거용 로봇시스템 개발)

  • 임태균;박상덕;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1488-1491
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    • 1996
  • Throughout CGL(Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, it is removed manually with shovel-like tools in about twenty minutes. Because, however, the working environment is very noisy, hot and harmful to human workers, a robot system is developed and implemented on a real plant to automatically remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special tools to collect, pick up, and put the top dross into a dross waste basket. A system software is developed to monitor the system status. A series of tests were performed to verify the robot motion and adaptation to working conditions, and proved successful work.

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Ancient iron technologies as observed in the microstructures of iron sickles excavated from Icheon Seolbong fortress (이천 설봉산성 출토 철제 낫의 제작기술 연구)

  • Yu, Jae-Eun
    • Journal of Conservation Science
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    • v.20
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    • pp.67-80
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    • 2007
  • Icheon Seolbong fortress is located in Saum-dong, Icheon, Gyeonggi-do Province that its date is founded as 4th century of Bakjae dynasty after excavation by Dankook university museum. Excavated artifacts show various kinds such as earthenwares, ceramics, metal artifacts and so on. Especially many iron artifacts were founded in where Bakjae earthenwares were found that it indicates iron artifacts were manufactured in Bakjae Dynasty. From 6 iron sickles, called Beollat and Millet, samples were taken to examine mircostructures and from the results used iron material, shape-forging, steel-making process, heat treatment were investigated. From this late 4th century Bakjae dynasty iron manufacture profess was established. From the result, different treatment were used in different area of the sickles according to the its use. Beollats were quenched in blade and it was used for special purpose that require Intensity. Millats did not have special treatment that it was used to cut rice plant and plant. Used material was steel, steel was previously made by certain steel-making process. It is formed to produce iron ware and the area where intensity is required heat treatment was employed to make it strong. From the investigation it is derived that iron ware manufacture process in Bakjae dynasty is steel making$\rightarrow$shape-forging$\rightarrow$and heat treatment.

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