• Title/Summary/Keyword: static and fatigue load tests

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Tensile-Shear Fatigue Strength of Self-Piercing Rivets Joining Dissimilar Metal Sheets (이종재료 Self-Piercing Rivets 접합부의 인장-전단 피로강도)

  • Kang, Se Hyung;Kim, Taek Young;Oh, Man Jin;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.4
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    • pp.1-7
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    • 2015
  • Self-piercing riveting (SPR) process is gaining popularity due to its many advantages. The SPR does not require a pre-drilled hole and has capability to join a wide range of similar or dissimilar materials and combinations of materials. This study investigated the fatigue strength of self-piercing rivet joint with aluminum alloy (Al-5052) and steel (SPCC) sheets. Static and fatigue tests on tensile-shear specimens were conducted. From the static strength aspect, the optimal punching force for the specimen with upper SPCC (U.S) sheet and lower aluminum alloy(L.A) sheets was 34 kN. During static test the specimens fractured in pull-out fracture mode due to influence of plastic deformation of joining area. There was a relationship between applied load amplitude $P_{amp}$ and number of cycles N ; $P_{amp}=19588N_f^{-0.211}$ and $P_{amp}=4885N_f^{-0.083}$ for U.S-L.A and U.A-L.S specimens, respectively. U.A-L.S fatigue specimens failed due to fretting crack initiation around the rivet neck between upper and lower sheets.

Fatigue Behavior of Large Stud Shear Connectors (대직경 스터드 전단연결재의 피로거동)

  • Shim, Chang Su;Lee, Pil Goo;Kim, Hyun Ho;Yoon, Tae Yang
    • Journal of Korean Society of Steel Construction
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    • v.15 no.6 s.67
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    • pp.621-628
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    • 2003
  • Stud shear connectors are the most commonly used shear connectors: up to 22mm studs are usually used in steel-concrete composite structures. To expand the current design codes for stud connectors, large studs with a diameter of more than 25mm should be investigated. Through push-out tests on large stud shear connectors that transcend the limitation of current design codes, fatigue behavior was investigated and comparisons with design equations performed. The shear stiffness of the connectors in elastic range was evaluated through shear tests on 25mm, 27mm, and 30mm studs and compared with those from static tests. The fatigue behavior of large studs was discussed in terms of residual slip and load-slip curves. The initiation of fatigue cracks in the welding part could be detected through the history of displacement range. Test results showed that the design fatigue endurance of S-N curves in current design codes could be applied to large stud shear connector.

A Study on the Fatigue behavior of Hybrid Fiber Reinforced High Strength Concrete (하이브리드섬유보강 고강도콘크리트의 피로거동에 관한 연구)

  • Kim, Nam-Wook;Choi, Go-Bong;Kim, Han-Sang;Bae, Ju-Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.1
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    • pp.127-135
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    • 2005
  • Recently, as the concrete structures are becoming bigger, higher, longer and more special, high strength concrete is demanded. But the fracture behavior of high strength concrete is shown more brittle than that of the normal strength concrete. Therefore, in order to improve the brittle fracture behavior and crack propagation resistance, ACI Committee363 has been recommend the use of fiber reinforced concrete which showed superior property against the crack propagation resistance. On the other hand, bridges, concrete pavements and railroads etc. have been exposed to the repetition loading at least several million times during the service life. Therefore, fatigue load is dominantly most of all, but it is very difficult to estimate the suitable fatigue strength calculated by fatigue load. In this research, in order to examine the fatigue behavior of hybrid fiber reinforced high strength concrete, the static and fatigue tests were carried out. And from these results, it was estimated the fatigue strength of hybrid fiber reinforced high strength concrete.

Experimental Evaluation of the Performance of Large-Capacity Mounts for Naval Shipboard Equipments (함정탑재장비용 대용량 마운트의 성능시험평가)

  • Moon, Seok-Jun;Kim, Heung-Sub;Park, Jin-Woo;Park, Jin-Ho;Oh, Kwang-Suk;Jeong, Jong-Ahn
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.3
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    • pp.275-281
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    • 2015
  • Mounts for shipboard equipment in naval ships play an important role for vibration and shock suppression. New large-capacity resilient mounts, SDR-D30 and SDR-D45, have been developed. This paper involves performance tests for the mount which have maximum load of 30 kN and 45 kN, respectively. The performance tests have been carried out for several mounts based on military standards, such as MIL-M-19863D(SH), MIL-M-21693C(SH), MIL-M-17508F(SH), and MIL-S-901D(NAVY). The test items consist of deflection at upper rate load test, dynamic stiffness, uniformity, static load-deflection(axial, transverse and longitudinal), drift test, fatigue test, and shock test. From these performance tests, it is confirmed that the two mounts have good performances based on military standards.

An experimental and numerical investigation on fatigue of composite and metal aircraft structures

  • Pitta, Siddharth;Rojas, Jose I.;Roure, Francesc;Crespo, Daniel;Wahab, Magd Abdel
    • Steel and Composite Structures
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    • v.43 no.1
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    • pp.19-30
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    • 2022
  • The static strength and fatigue crack resistance of the aircraft skin structures depend on the materials used and joint type. Most of the commercial aircraft's skin panel structures are made from aluminium alloy and carbon fibre reinforced epoxy. In this study, the fatigue resistance of four joint configurations (metal/metal, metal/composite, composite/composite and composite/metal) with riveted, adhesive bonded, and hybrid joining techniques are investigated with experiments and finite element analysis. The fatigue tests were tension-tension because of the typical nature of the loads on aircraft skin panels susceptible of experimenting fatigue. Experiment results suggest that the fatigue life of hybrid joints is superior to adhesive bonded joints, and these in turn much better than conventional riveted joints. Thanks to the fact that, for hybrid joints, the adhesive bond provides better load distribution and ensures load-carrying capacity in the event of premature adhesive failure while rivets induce compressive residual stresses in the joint. Results from FE tool ABAQUS analysis for adhesive bonded and hybrid joints agrees with the experiments. From the analysis, the energy release rate for adhesive bonded joints is higher than that of hybrid joints in both opening (mode I) and shear direction (mode II). Most joints show higher energy release rate in mode II. This indicates that the joints experience fatigue crack in the shear direction, which is responsible for crack opening.

Perforated shear connectors

  • Machacek, Josef;Studnicka, Jiri
    • Steel and Composite Structures
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    • v.2 no.1
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    • pp.51-66
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    • 2002
  • Perforated shear connectors currently used in composite steel and concrete structures are described and evaluated. Modifications of the perforated connector suitable for common use injavascript:confirm_mark('abe', '1'); civil and bridge engineering are proposed. The connectors were tested in laboratories of CTU Prague for shear load capacity. Push tests of connectors with 32 mm openings and with 60 mm openings, both in normal and lightweight concrete of different strength characteristics and with different transverse reinforcement, were carried out. The experimental study also dealt with the connector height and parallel arrangement of two connectors and their influence on shear resistance. While extensive tests with static loading were carried out, fatigue tests under repeated loading are still in progress. After statistical evaluation of the experimental results and comparisons with other available data the authors developed reasonable shear resistance formulas for all proposed arrangements.

A Study on the Evaluation Methods from Probability Computation of Bridge (교량의 과하중 확률계산을 통한 상태평가 등급 산정방법에 대한 연구)

  • Kim, Doo-Hwan;Yoo, Chang-Uk
    • Journal of the Korean Society of Safety
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    • v.24 no.4
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    • pp.53-58
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    • 2009
  • The importance of process for repair and reinforcement of the bridge is increasing because of the lack of the fatigue load and stress, a lowering of the bridge load carrying capacity owing to impact and oscillation, deterioration on cultivation periods of the bridge, etc. Typically the experimenter values the bridge load carrying capacity by the real rating factor and response modification factor in bridge load rating through static load test and dynamic load test. But the error occurred in reliability of response modification factor in bridge load rating according to experience of experimenter. so tests of connecting probability theory and valuation of the bridge recently. The study is to compute the real load carrying capacity of the bridge and the rating factor and response modification factor on grade of the bridge, and calculate the probability of over-loaded truck load from Weigh In Motion(WIM) Data in FORTRAN programming applying to Monte-Carlo Simulation. At the result of this study, it is acquired that the new grade is computed for the probability of over-loaded truck load and surface inspection. The A grade is over 1.95, B grade is $1.55{\sim}1.94$, C grade is $1.26{\sim}1.54$, D grade is $1.14{\sim}1.25$, E grade is under 1.13 of rating factor, respectively.

Improved prestressed concrete girder with hybrid segments system

  • Yim, Hong Jae;Yang, Jun Mo;Kim, Jin Kook
    • Structural Engineering and Mechanics
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    • v.65 no.2
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    • pp.183-190
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    • 2018
  • The prestressed concrete (PSC) technology that was first developed by Freyssinet has significantly improved over the past century in terms of materials and structural design in order to build longer, slender, and more economic structures. The application of prestressing method in structures, which is determined by the pre-tension or post-tension processes, is also affected by the surrounding conditions such as the construction site, workforce skills, and local transportation regulations. This study proposes a prestressed concrete girder design based on a hybrid segment concept. The adopted approach combines both pre-tension and post-tension methods along a simple span bridge girder. The girder was designed using newly developed 2400 MPa PS strands and 60 MPa high-strength concrete. The new concept and high strength materials allowed longer span, lower girder depth, less materials, and slender design without affecting the lateral stability of the girder. In order to validate the applicability of the proposed hybrid prestressed segments girder, a full-scale 35 m girder was fabricated, and experimental tests were performed under various fatigue and static loading conditions. The experimental results confirmed the feasibility of the proposed long-span girder as its performance meets the railway girder standards. In addition, the comparison between the measured load-displacement curve and the simulation results indicate that simulation analysis can predict the behavior of hybrid segments girders.

Effect on the structural integrity and fatigue damage monitoring of smart composite structures with embedded intensity based optical fiber sensors (삽입된 광강도형 광섬유센서가 지능형 복합재 구조물의 건전성에 미치는 영향 및 피로손상 감시)

  • Lee, Dong-Chun;Lee, Jung-Ju;Seo, Dae-Cheol;Huh, Jeung-Soo
    • Journal of Sensor Science and Technology
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    • v.10 no.1
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    • pp.42-51
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    • 2001
  • In this study, the effects of embedded optical fibers on the static properties under tensile load and dynamic properties under fatigue load of composite laminates were investigated by experimental tests and finite element analysis. Based on the results, it can be concluded that the embedded optical fiber sensors do not have significant effects on the structural integrity of the smart composite structures except when the sensors are embedded perpendicular to the adjacent reinforcing fibers under fatigue loading. An intensity-based optical fiber sensor was embedded in the crossply composite laminates to monitor the fatigue damage by detecting the stiffness changes of the laminates. The result of this experiment has shown that the intensity-based optical fiber sensor has large potential to monitor the fatigue damage of composite structures by detecting the stiffness changes of the structures with simple and inexpensive instruments and without complex post-processing of measured signals. In addition, the optical fiber sensor showed good resistance to fatigue loading and wide sensing ranges of stiffness.

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An Experimental Study on the Static Load Capacity of T-Type Tension Joints with High Tension Bolt (고장력볼트 T-인장이음의 정적내력에 관한 실험적 연구)

  • Lee, Seung Yong;Choi, Jun Hyeok;Kim, Kyong Tae
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.53-61
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    • 2015
  • The tension type joint is a mechanically very efficient connection method, as it directly uses the load capacity of base metal or high tension bolt, the reduction of the number of drilling hole and fastening and the fatigue resistance. It is applied to the joint of girder and cross beam, horizontal joints of towers, beam to column joints, the secondary member joints of deck floor ends, and brackets. In this paper, static load tests for the T-type tension joint were conducted to investigate the structural behavior of the joint. The parameters were bolt diameter, flange thickness, and the reduction of clamping force of the joint. The failure modes and load capacity of joints and the effects of flange thickness, bolt diameter and clamping force were investigated.