• 제목/요약/키워드: standard die

검색결과 148건 처리시간 0.027초

금형 자동측정에 의한 사상맵 생성 (A Method for Generation of Grinding Map based on Automatic Mold Measurement)

  • 정남용;조진형;오현승;이세재
    • 산업경영시스템학회지
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    • 제41권4호
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    • pp.248-255
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    • 2018
  • Ensuring the quality of molds is one of the major issues in mass production. In general, securing the quality of the molds is achieved by repeating grinding and die spotting after machining the molds based on engineer's decision. However, this heuristic method is affected by the engineer's skill and working environment. Therefore, a lot of time and resources are needed in order to ensure quality. In this study, ensuring the quality of molds using grinding map which is generated using automatic measurement is proposed. An automatic measuring system based on CMM (Coordinate Measuring Machine) is developed for measuring the molds. This system generates the measurement path automatically using the 3D CAD model of products. CAD (ComputerAided-Design), CAM (Computer-Aided-Manufacturing), and CAQ (Computer-Aided-Quality) technology is integrated using DMIS (Dimensional Measuring Interface Standard) format in the automatic measuring system. After measuring the molds, a grinding map is generated using the gap between the CAD model and measured values of mold. The grinding map displays the machining tendency and the required amount of grinding with values on a 3D map. Therefore, the quality of molds can be ensured with exactness and quickness based on the grinding map. This study shows that integrating the planning, measuring, and analyzing based on computer technology can solve the problem of quality assurance of mold using the proposed method, therefore the productivity can be increased.

이차전지 원료 해쇄용 GRINDING DISC ASS'Y 구조해석에 대한 연구 (A study on structural analysis of GRINDING DISC ASS'Y for secondary battery material decompositiom)

  • 윤동민;전용한
    • Design & Manufacturing
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    • 제16권1호
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    • pp.36-42
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    • 2022
  • Globally, as population growth and economic development continue, resource consumption is increasing rapidly. As an alternative to electric vehicles was suggested as the environmental pollution problem emerged, the number of registered electric vehicles in Korea increased by more than 137 times compared to 2013. Secondary batteries are expected to expand into various markets such as small IT devices and electric vehicles, and the most important part of electric vehicles is the battery (secondary battery). Therefore, in this study, to analyze the stability of the CSM (Classifier Separator Mill) grinding disc that crushes secondary battery raw materials, structural analysis and vibration analysis of the 1st to 4th grinding discs and the final model were performed. The change of bending by the weight of the Grinding Disc is at least 0.065㎛ and maximum 0.075㎛, and the change by the standard gravity is judged to be very low. The strain is at least 0.00031㎛/㎛ and maximum 0.00078㎛/㎛, and even if the number of Hamer increases, the change by the weight is judged to be insignificant. When the Grinding Disc rotates at a maximum of 6000rpm, the deformation and deformation rate of the first to third models are similar, but the fourth model (Hamer 10EA) is more than three times and the final model (Hamer 12EA) is about four times. However, the maximum deformation is 28.21㎛, which is considered to be insignificant when the change is 6000rpm. Six modes of natural Frequency analysis of the 1st~4th order and final model of the grinding disc appeared to be bent or twisted.

벽지의 방염특성을 개선하기 위한 유-무기 하이브리드 코팅 용액 개발 (Development of an Oraganic-Inorganic Hybrid Coating Solution for Improvement in Flame Retardant Properties of Wallpapers)

  • 정규진;강태욱;김진호;김봉만;서은경;배병서;김선욱
    • 한국전기전자재료학회논문지
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    • 제35권2호
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    • pp.178-183
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    • 2022
  • For enhancing the flame-retardant properties of wallpapers, we developed an organic-inorganic hybrid solution with ZrSiO4 as a functional ceramic powder, coated on non-woven fabric using dip coating, spray coating, and slot-die coating methods. Their flame retardant properties were characterized by a 45° combustion tester, which is manufactured according to the flame-retardant performance standard (KOFEIS 1001 and KS F 2819). In organic-inorganic hybrid solution, with increasing the concentration of acid-catalyst (acetic acid), the precipitation of ZrSiO4 powders increased, and the flame retardant properties decreased. The highest flame retardant result was obtained for the solution adding 5 wt% acetic acid. The optimization of the coating method and coating number resulted in the most excellent flame-retardant properties being obtained for the non-woven fabric coated for 5 or 7 times by dip coating method, and their flame-retardant properties corresponded to class 2 flame-retardant performance of wallpapers.

자동차 부품의 강성 보강을 위한 섬유강화 플라스틱 사출성형품의 섬유 배향 및 기계적 특성에 관한 연구 (A study on the fiber orientation and mechanical characteristics of injection molded fiber-reinforced plastic for the rigidity improvement of automotive parts)

  • 정의철;김용대;이정원;홍석관;이성희
    • Design & Manufacturing
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    • 제16권4호
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    • pp.24-33
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    • 2022
  • Fiber-reinforced plastics(FRPs) have excellent specific stiffness and strength, so they are usually used as automotive parts that require high rigidity and lightweight instead of metal. However, it is difficult to predict the mechanical properties of injection molded parts due to the fiber orientation and breakage of FRPs. In this paper, the fiber orientation characteristics and mechanical properties of injection molded specimens were evaluated in order to fabricate automotive transmission side covers with FRPs and design a rib structure for improvement of their rigidity. The test molds were designed and manufactured to confirm the fiber orientation characteristics of each position of the injection molded standard plate-shaped specimens, and the tensile properties of the specimens were evaluated according to the injection molding conditions and directions of specimens. A gusset-rib structure was designed to improve the additional structural rigidity of the target products, and a proper rib structure was selected through the flexural tests of the rib-structured specimens. Based on the evaluation of fiber orientation and mechanical characteristics, the optimization analyses of gate location were performed to minimize the warpage of target products. Also, the deformation analyses against the internal pressure of target product were performed to confirm the rigidity improvement by gusset-rib structure. As a result, it could be confirmed that the deformation was reduced by 27~37% compared to the previous model, when the gusset-rib structure was applied to the joining part of the target products.

한국형 호스피스 케어 개발을 위한 기초 조사 연구 (The National Hospice Care Service Development in Korea)

  • 이소우;이은옥;안효섭;허대석;김달숙;김현숙;이혜자
    • 대한간호
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    • 제36권3호
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    • pp.49-69
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    • 1997
  • The urgent needs to establish hospice care systems in Korea arise from the following reasons: 0) a drastic increase in chronically ill patients with the increase of aged population: (2) rapid changes in living environment from the traditional habitation (e. g., Many Koreans living in apartment complexes, which is the most popular form of modern residence in recent years, prefer to die in the hospital.): the overall increase in patients with advanced cancer: (4) recent trends in early discharge of terminally ill patients from the limited hospital facilities to accomodate other medical insurance beneficiaries; (5) easy acceptance of euthanasia owing to the recent social atmosphere that belittles the dignity of human life; (6) medical and nursing care of AIDS patient in terminal stage; (7) and the problem associated with inhumane medical care system, overtreatment, and groundless fears against narcotics. Terminally ill patients were used to be treated in the hospital in the past. In these days, however, they are forced to have home cares with little assistance from the qualified medical personnel because of insufficient hospital facilities, which are even short for the need of emergency patients and provide priority cares to medical insurance beneficiaries with other acute problems. And yet, neither are there any administrative organizations nor systematic medical studies that deal with the level of terminally ill patient's need, their family's problems and resources of hospice care systems in Korea. Thus, most patients are not able to get appropriate medical care at the terminal stage of their lives. The objective of this study is to make comprehensive database for various hospice care organization currently in operation, link them through medical information system, and develop an easily accessible hospice care model that meets the need of most Korean people. Our survey results may be summarized as follows: Nationally there are 40 organizations that provide partial or full hospice care. However, these organizations are not linked to any formal medical service network. Furthermore, the objective of hospice care, care principles, personnel with appropriate training, educational programs, standard for care, costs, consulting service to patients' family members, the extent of medical care from professional staff members, status of hospice facility, and management of those institutions are neither clearly defined nor organized compared to the international hospice care standards. The surveys on patients of terminal stage. grouped in hospice and non-hospice care patients. reveal what they want visiting nursing care to help their pain control. psychological. social and spiritual demands. While the more than 90% of hospice care patients want to reduce their pains. the non-hospice care patients. in addition to their desire for pain control. demanded more psychological. social and spiritual helps as well. The results of this research could be utilized to 0) define the standard of hospice care. (2) provide the guidance for hospice medical care costs. (3) establish the database of hospice care systems. (4) develop softwares. (5) build communication network through Medinet. and (6) provide an organized visiting home nursing care system. These information should be a valuable resource to many medical staffs who are involved in cancer therapy. nursing care. and social welfare programs.

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첨가제로서 낙엽송의 수피 및 건조폐액이 리기다소나무 및 신갈나무 펠릿의 연료적 특성에 미치는 영향 (Effect of Bark and Drying Waste Liquor of Larix kaempferi Used as An Additive on The Fuel Characteristics of Wood Pellet Fabricated with Rigida Pine and Quercus mongolica Sawdust)

  • 양인;채현규;한규성
    • Journal of the Korean Wood Science and Technology
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    • 제45권3호
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    • pp.258-267
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    • 2017
  • 리기다소나무와 신갈나무 목분에 낙엽송 수피 또는/그리고 인공건조시 발생하는 폐액을 첨가제로 사용하여 펠릿을 제조하고, 이에 대한 연료적 특성의 분석을 통하여 고등급 목재펠릿 제조를 위한 원료 및 제조조건을 제공하고자 본 연구를 수행하였다. 첨가제에 대한 화학적 조성을 조사한 결과, 수피는 90% 이상의 전섬유소와 리그닌으로 구성되어 있었으며, 건조폐액은 대부분 당 성분이라 추정되는 0.1%의 고형분을 가지고 있었다. 신갈나무 목분은 수피의 포함으로 회분 함량(2.2%)이 높았으며, 수피와 건조폐액도 4% 이상의 회분을 가진 것으로 조사되었다. 목분 및 첨가제의 발열량은 모두 국립산림과학원(NIFOS)에서 고시한 "목재제품의 규격과 품질기준"의 목재펠릿 1급 기준(18.0 MJ/kg) 보다 높았다. 피스톤형 펠릿성형기로 제조한 펠릿은 첨가제의 양이 2 wt%인 관계로 회분함량과 발열량에 영향을 미치지 않았다. 내구성의 경우, 대부분의 제조 조건에서 첨가제의 사용에 의하여 증가하였다. 한편 첨가제로 수피 그리고 목분의 함수율 조절을 위하여 건조폐액을 함께 첨가하여 제조한 펠릿의 내구성은 첨가제없이 제조한 펠릿과 차이가 없었으며, 수피 또는 건조폐액을 각각 첨가제로 사용하여 제조한 펠릿보다 낮았다. 그러나 펠릿 제조비용 측면에서 건조폐액은 폐수처리에 따른 수익이 가능한 관계로 수피와 건조폐액을 공동으로 펠릿 제조에 사용하는 것이 유리할 것으로 생각한다. 피스톤형 펠릿성형기로 제조한 펠릿의 연료적 특성 측정 결과를 토대로 파일럿 규모의 평다이펠릿성형기로 리기다소나무 및 신갈나무 펠릿을 제조하였다. 제조된 펠릿의 함수율은 목분 및 첨가제의 사용과 상관없이 NIFOS 1급 기준($${\leq_-}$$10%)을 모두 만족하였다. 이에 대한 겉보기밀도와 내구성 측정결과를 종합하면, 첨가제의 사용은 리기다소나무의 경우 목분 함수율을 10%로 조절하고 수피나 건조폐액을 사용하는 것이 그리고 신갈나무의 경우 12%의 목분 함수율에 수피를 사용하는 것이 각각의 최적 목재펠릿 제조 조건이라 생각한다. 신갈나무 펠릿의 회분 함량을 제외하고 이 조건에서 제조한 목재펠릿의 품질은 NIFOS 목재펠릿 1급 기준을 크게 상회하는 것으로 나타났다.

신갈나무, 소나무, 낙엽송 목분의 함수율 및 크기가 목재펠릿의 연료적 특성에 미치는 영향 (Effect of Sawdust Moisture Content and Particle Size on The Fuel Characteristics of Wood Pellet Fabricated with Quercus mongolica, Pinus densiflora and Larix kaempferi Sawdust)

  • 김성호;양인;한규성
    • Journal of the Korean Wood Science and Technology
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    • 제43권6호
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    • pp.757-767
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    • 2015
  • 본 연구는 신갈나무, 소나무, 낙엽송 목분을 이용하여 flat-die pelletizer로 제조한 목재펠릿의 연료적 특성에 대한 목분 함수율 및 크기의 영향을 조사하기 위하여 수행하였다. 각 수종별 화학적 조성을 조사한 결과, 회분 함량은 신갈나무에서, 리그닌 함량은 소나무와 낙엽송에서 높은 것으로 조사되었다. 각 목재펠릿의 연료적 특성은 펠릿 함수율의 경우 소나무에서 가장 낮았으며, 겉보기밀도는 낙엽송, 소나무, 신갈나무 순으로, 내구성은 낙엽송, 신갈나무, 소나무 순이었다. 각 수종별 목분 함수율에 따른 목재펠릿 함수율, 겉보기밀도, 내구성을 측정한 결과, 목분 함수율이 증가함에 따라 모든 수종의 목재펠릿 함수율과 내구성은 증가하였으며, 신갈나무와 낙엽송 펠릿의 겉보기밀도는 감소하였다. 각 수종별 목분 크기에 따른 목재펠릿 함수율, 겉보기밀도, 내구성을 측정한 결과, 목분 크기가 감소함에 따라 낙엽송 펠릿의 함수율과 겉보기밀도 그리고 신갈나무 펠릿의 겉보기밀도는 증가하였다. 한편, 목분 크기의 감소는 신갈나무, 소나무, 낙엽송 펠릿의 내구성 증가에 기여하였다. 각 목분 함수율별 신갈나무, 소나무, 낙엽송 펠릿의 함수율, 겉보기밀도, 내구성에 목분 크기가 미치는 영향을 분석한 결과, 12% 함수율 목분으로 제조한 신갈나무 펠릿의 겉보기밀도와 내구성은 목분 크기가 감소함에 따라 증가하였다. 한편 대조구로 사용된 낙엽송 펠릿의 내구성은 10% 및 12%의 목분 함수율 조건에서 목분 크기에 따른 차이는 없었으나, 8% 목분 함수율 조건에서 목분 크기의 감소와 함께 내구성이 증가하였다. 제조된 목재펠릿의 연료적 특성과 경제적인 측면을 고려한 최적 목분 함수율 및 크기는 신갈나무의 경우 10%와 2 mesh 그리고 소나무의 경우 12%와 2 mesh라는 결론을 얻었으며, 이 조건에서 제조한 목재펠릿의 모든 연료적 특성은 국립산림과학원 목재펠릿 품질규격 1등급 기준을 크게 상회하는 것으로 나타났다.

CAD/CAM과 MAD/MAM 시스템으로 제작된 3-unit 지르코니아 고정성 국소의치의 변연 적합도에 관한 연구 (Marginal fit of three-unit zirconia anterior fixed dental prostheses fabricated using CAD/CAM and MAD/MAM system)

  • 송태진;여인성;양재호
    • 대한치과보철학회지
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    • 제49권2호
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    • pp.145-151
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    • 2011
  • 연구 목적: 본 연구의 목적은 CAD/CAM과 MAD/MAM 시스템으로 제작된 3-unit 지르코니아 고정성 국소의치의 변연 적합도를 통상적인 방법으로 제작된 금속-도재 고정성 국소의치와 비교 분석하는 것이다. 연구 재료 및 방법: 레진 치아 (상악 중절치와 측절치)를 전부 도재관을 위한 형태로 삭제하고, 이를 인상 채득하여 에폭시 레진 모형을 제작하였다. 이 모형상에서 금속-도재 고정성 국소의치, CAD/CAM 지르코니아 고정성 국소의치 ($Everest^{(R)}$, Kavo Dental GmbH, Biberach, Germany), MAD/MAM 지르코니아 고정성 국소의치 ($Rainbow^{TM}$, Dentium Co. Inc., Seoul, South Korea)를각각5개씩 제작하였다. 제작된 고정성 국소의치를 레진 모형에 접착하고, 가공치 부위를 절단하여, 각각 광학 현미경 (Presize 440C)을이용, 145 배율로 변연 간격을 측정하였다. 측정된 결과는 one-way ANOVA test로 분석하였고, Duncan test로 사후 검정하였다 (${\alpha}$=.05). 결과: 각 군의 변연 간격의 평균과 표준편차는 금속-도재 고정성 국소의치 $78.48{\pm}11.05\;{\mu}m$, $Everest^{(R)}$ 시스템 $59.30{\pm}11.63\;{\mu}m$, $Rainbow^{TM}$ 시스템 $70.34{\pm}13.98\;{\mu}m$로 측정되었다. 결론: 1. $Everest^{(R)}$ 시스템이 금속-도재 고정성 국소의치보다 변연 간격이 작은 것으로 측정되었다 (P<.05). 2. $Everest^{(R)}$ 시스템과 $Rainbow^{TM}$ 시스템간의 변연 적합도는 유의성 있는 차이를 보이지 않았다 (P>.05). 3. $Rainbow^{TM}$ 시스템은 금속-도재 고정성 국소의치와 변연 간격에 유의 차가 없었다 (P>.05). 4. 각 군의 평균 변연 간격이 임상적으로 적합한 범위 내에 ($120\;{\mu}m$) 있었다.

Dichlorvos와 methidathion의 생분해율의 측정 (Determination of Biodegradation Rate on Dichlorvos and Methidathion)

  • 민경진;차춘근
    • 한국환경보건학회지
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    • 제25권3호
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    • pp.36-43
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    • 1999
  • The present study was performed to investigate biodegradation rate of dichlorvos and methidathion. In the biodegradation test of two pesticides by the modified river die-away method from June 17 to August 22, 1998, the biodegradation rate constants and half-life were determined in Nakdong(A) and Kumho River(B). Biodegradation rate of dichlorvos was 4.51% in A sampling point, 6.88% in B sampling point after 7 days. Biodegradation rate constants and half-life of dichlorvos were 0.0066 and 105 days in A sampling point, 0.0102 and 67.9 days in B sampling point, respectively. Biodegradation rate of methidathion was 23% in A sampling point, 36% in B sampling point after 7 days. Biodegradation rate constants and half-life of methidathion were 0.0377 and 18.4 days in A sampling point, 0.0641 and 10.8 days in B sampling point, respectively. Biodegradation rate of methidathion was faster than that of dichlorvos. This suggested that the difference in biodegradation of pesticides was due to difference in the water quality and standard plate counts in the Nackdong and Kumho Rivers. The result of correlation analysis between biodegradation rate constants of the pesticides and water quality(DO, BOD, SS, ABS, NH$_3$-N, and NO$_3$-N) showed significant correlation with BOD, SS and NH$_3$-N at the 5% significant level. A significant linear equation was obtained from regression analysis at the 5% significant level, whereas, dependent variables were BOD, SS and NH$_3$-N, and the biodegradation rate constant was independent variable. It is suggested that dichlorvos will be mainly degraded by hydrolysis, and for methidathion was both hydrolysis and biodegradation. A significant QSAR equation was obtained from regression analysis at the 10% significant level, whereas, dependent variable is biodegradation rate constants of BPMC, chlorothalonil, dichlorvos and methidathion, vapor pressures, partition coefficients and water solubilities of the pesticides are independent variables. Also, a significant linear equation was obtained from regression analysis at the 1% significant level, whereas, dependent variable is biodegradation rate constants of BPMC, chlorothalonil, dichlorvos and methidathion, hydrolysis rate constants of the pesticides are independent variables. It is suggested that the pesticides will be degraded by main degradation factor when the pesticides was affected both hydrolysis and biodegradation.

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Evaluation of marginal and internal gaps of Ni-Cr and Co-Cr alloy copings manufactured by microstereolithography

  • Kim, Dong-Yeon;Kim, Chong-Myeong;Kim, Ji-Hwan;Kim, Hae-Young;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제9권3호
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    • pp.176-181
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    • 2017
  • PURPOSE. The purpose of this study was to evaluate the marginal and internal gaps of Ni-Cr and Co-Cr copings, fabricated using the dental ${\mu}-SLA$ system. MATERIALS AND METHODS. Ten study dies were made using a two-step silicone impression with a dental stone (type IV) from the master die of a tooth. Ni-Cr (NC group) and Co-Cr (CC group) alloy copings were designed using a dental scanner, CAD software, resin coping, and casting process. In addition, 10 Ni-Cr alloy copings were manufactured using the lost-wax technique (LW group). The marginal and internal gaps in the 3 groups were measured using a digital microscope ($160{\times}$) with the silicone replica technique, and the obtained data were analyzed using the non-parametric Kruskal-Wallis H test. Post-hoc comparisons were performed using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The mean (${\pm}$ standard deviation) values of the marginal, chamfer, axial wall, and occlusal gaps in the 3 groups were as follows: $81.5{\pm}73.8$, $98.1{\pm}76.1$, $87.1{\pm}44.8$, and $146.8{\pm}78.7{\mu}m$ in the LW group; $76.8{\pm}48.0$, $141.7{\pm}57.1$, $80.7{\pm}47.5$, and $194.69{\pm}63.8{\mu}m$ in the NC group; and $124.2{\pm}52.0$, $199.5{\pm}71.0$, $67.1{\pm}37.6$, and $244.5{\pm}58.9{\mu}m$ in the CC group. CONCLUSION. The marginal gap in the LW and NC groups were clinically acceptable. Further improvement is needed for CC group to be used clinical practice.