• Title/Summary/Keyword: stainless steel substrate

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Surface Coating and Corrosion Characteristics of Bipolar Plates of PEMFC Application (PEMFC용 분리판 표면코팅 및 부식성 평가)

  • Kang, Kyung-Min;Kim, Dong-Mook;Choi, Jeong-Sik;Cha, In-Soo;Yun, Young-Hoon
    • Journal of Hydrogen and New Energy
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    • v.22 no.2
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    • pp.199-205
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    • 2011
  • Stainless steel 304 and 316 plates were deposited with the multi-layered coatings of titanium film (0.1 um) and gold film (1-2 um) by an electron beam evaporation method. The XRD patterns of the stainless steel plates modified with the multi-layered coatings showed the crystalline phases of the external gold film and the stainless steel substrate. Surface microstructural morphologies of the stainless steel bipolar plates modified with multi-layered coatings were observed by AFM and FE-SEM images. The external gold films formed on the stainless steel plates showed micro structure of grains of about 100 nm diameter. The grain size of the external surface of the stainless steel plates increased with the gold film thickness. The electrical resistance and water contact angle of the stainless steel bipolar plates covered with multi-layered coatings were examined with the thickness of the external gold film.

Effect of Metal Barrier Layer for Flexible Solar Cell Devices on Tainless Steel Substrates

  • Kim, Kyoung-Bo
    • Applied Science and Convergence Technology
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    • v.26 no.1
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    • pp.16-19
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    • 2017
  • A thin metal layer of molybdenum is placed between the conventional barrier layer and the stainless steel substrate for investigating the diffusion property of iron (Fe) atoms. In this study, the protection probability was confirmed by measuring the concentration of out-diffused Fe using a SIMS depth profile. The Fe concentration of chromium (Cr) barrier layer with 10 nm molybdenum (Mo) layer is 5 times lower than that of Cr barrier without the thin Mo layer. The insertion of a thin Mo metal layer between the barrier layer and the stainless steel substrate effectively protects the out-diffusion of Fe atoms.

Effect of Process Stopping and Restarting on the Microstructure and Local Property of 316L Stainless Steel Manufactured by Selective Laser Melting Process (선택적 레이저 용융 공정을 이용한 316L 스테인리스 강의 제조 시 공정 중단 및 재 시작이 미세조직과 국부 물성에 미치는 영향)

  • Joo, Hyunjin;Woo, Jeongmin;Sohn, Yongho;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.29 no.1
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    • pp.1-7
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    • 2022
  • This study investigates the effect of process stopping and restarting on the microstructure and local nanoindentation properties of 316L stainless steel manufactured via selective laser melting (SLM). We find that stopping the SLM process midway, exposing the substrate to air having an oxygen concentration of 22% or more for 12 h, and subsequently restarting the process, makes little difference to the density of the restarted area (~ 99.8%) as compared to the previously melted area of the substrate below. While the microstructure and pore distribution near the stop/restart area changes, this modified process does not induce the development of unusual features, such as an inhomogeneous microstructure or irregular pore distribution in the substrate. An analysis of the stiffness and hardness values of the nano-indented steel also reveals very little change at the joint of the stop/restart area. Further, we discuss the possible and effective follow-up actions of stopping and subsequently restarting the SLM process.

Stability of Low Temperature a-Si:H TFT on Stainless Steel Substrate

  • Kim, Sung-Hwan;Kim, Sang-Soo;Park, Yong-In;Peak, Seung-Han;Lee, Kyoung-Mook;Park, Choon-Ho;Lim, Yu-Sok;Kim, Chang-Dong;Kang, In-Byeong
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.247-249
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    • 2008
  • Low Temperature a-Si:H TFT on stainless steel substrate has been developed for the flexible electrophoretic display. Stability of low temperature a-Si:H TFT is more important point than its initial device characteristics. Thus, we have studied device characteristics of low temperature a-Si:H TFT in terms of stability for driving electrophoretic display.

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Brazing Process of Stainless Steel (스테인리스강의 브레이징 특성)

  • Hong, Sung-Chul;Park, Jun-Kyu;Oh, Joo-Hee;Lee, Jae-Hoon;Kim, Won-Joong;Jung, Jae-Pil
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.40-44
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    • 2011
  • Brazing of a stainless steel was described in this article. Brazing is a joining technology without melting a substrate and joining temperature is higher than $450^{\circ}C$. Brazing can be broadly applicable across industries. In particular, brazing of stainless steel is widely used in aircraft parts, car engines, heat exchangers, etc. due to its excellent strength, corrosion resistance and other suitable characteristics. Characteristics of the stainless steel depend on their classification like austenitic, ferritic and martensitic stainless steels. In addition, there are many processes in brazing and various parameters such as brazing heat source, filler metals, joint design, etc. Therefore, it is necessary to know basic knowledge about brazing to achieve good brazing joint. Accordingly, properties of stainless steel and design of brazing joint and related process were described in this article.

Heat Resistant Low Emissivity Oxide Coating on Stainless Steel Metal Surface and Characterization of Emissivity (스테인리스강 금속 표면에 내열 저방사 산화물 코팅제 적용과 방사 특성 평가)

  • Lim, Hyung-Mi;Kwon, Tae-Il;Kim, Dae-Sung;Lee, Sang-Yup;Kang, Dong-Pil;Lee, Seung-Ho
    • Korean Journal of Materials Research
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    • v.19 no.12
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    • pp.649-656
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    • 2009
  • Inorganic oxide colloids dispersed in alcohol were applied to a stainless steel substrate to produce oxide coatings for the purpose of minimizing emissive thermal transfer. The microstructure, roughness, infrared emissive energy, and surface heat loss of the coated substrate were observed with a variation of the nano oxide sol and coating method. It was found that the indium tin oxide, antimony tin oxide, magnesium oxide, silica, titania sol coatings may reduce surface heat loss of the stainless steel at 300${\circ}C$. It was possible to suppress thermal oxidation of the substrate with the oxide sol coatings during an accelerated thermal durability test at 600${\circ}C$. The silica sol coating was most effective to suppress thermal oxidation at 600${\circ}C$, so that it is useful to prevent the increase of radiative surface heat loss as a heating element. Therefore, the inorganic oxide sol coatings may be applied to improve energy efficiency of the substrate as the heating element.

Characterization of CIGS Solar Cell for Flexible Steel Substrate by Surface Roughness (유연 철강기판 표면조도에 따른 CIGS 태양전지의 특성 분석)

  • Kim, Daesung;Hwang, Moonsick;Kim, Daekyong;Lee, Duckhoon;Kim, Taesung
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.58.1-58.1
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    • 2011
  • CIS(CuInSe2)계 화합물 태양전지는 높은 광흡수계수와 열적 안정성으로 고효율 태양전지 제조가 가능하여 태양전지용 광흡수층으로 매우 이상적이다. 미국 NREL에서는 이러한 CIGS 태양전지를 Co-evaporation 방법으로 제조 20%이상의 에너지 변환 효율을 달성하였다고 보고하였다. CIGS 태양전지의 경우 기존의 유리 기판 대신 유연한 철강 기판을 사용해 태양 전지를 flexible하게 제조 할 수 있다는 장점이 있다. 이러한 flexible 태양전지의 경우 기존의 rigid 태양전지의 적용분야 뿐만 아니라 BIPV, 선박, 장난감, 군용, 자동차등 더욱 더 많은 분야에 활용이 가능하다. 본 연구에서는 기존의 rigid한 기판인 soda lime glass와 flexible 기판인 stainless steel 기판으로 소자를 제조하여 효율을 비교 분석 및 stainless steel 기판의 표면 처리 방법에 따라서 표면 조도의 특성을 분석하여 stainless steel 기판별 효율 특성도 비교 분석 하였다. 후면전극으로는 약 $1{\mu}m$의 Mo를 DC Sputtering 방법을 이용하여 증착하였고, CIGS 광흡수층은 약 $2.5{\mu}m$의 두께로 미국의 NREL과 같은 3 stage 방식을 이용하여 광흡수층을 Co-Evaporation 방법으로 제조하였고, 버퍼층인CdS는 약 50nm의 두께로 CBD 방법으로 제조 하였으며, 창층인 ZnO는 약 500nm 두께로 RF Sputtering 방법으로 제조 하였고, 마지막으로 약 $1{\mu}m$ 두께의 Al 전면전극은 Thermal Evaporation 방법으로 제조 하였다. 소자의 물리적, 전기적 특성을 분석하기위해 FE-SEM, AFM, Solar Cell Simulator 분석을 실시하였다.

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Rutherford Backscattering of Black Chrome Solar Selective Coatings (흑색크롬 태양광 선택흡수막의 Rutherford산란)

  • Lee, Kil-Dong;Chea, Young-Hi;Auh, Paul-Chung-Moo
    • Solar Energy
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    • v.10 no.1
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    • pp.57-62
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    • 1990
  • The influence of substrate materials on the thermal stability of black chrome coating was investigated by Rutherford backscattering spectrometry(RBS). In order to study thermal degradation the sample were annealed in air for 24 hour at temperature of 450. Cu, Ni, and S.S(Stainless steel 304) were used as substrate for selective coating. The experimental results of substrate diffusion was discussed. It was found that little diffusion of substrate material occurred for the sample pre. pared on stainless steel.

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Surface Morphology and Electrical Property of PEMFC (Proton Exchange Membrane Fuel Cell) Bipolar Plates (고분자전해질 연료전지용 바이폴라 플레이트의 표면형상과 전기적 특성)

  • Song, Yon-Ho;Yun, Young-Hoon
    • Journal of the Korean Ceramic Society
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    • v.45 no.3
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    • pp.161-166
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    • 2008
  • The multi-films of a metallic film and a transparent conducting oxide (TCO, indium-tin oxide, ITO) film were formed on the stainless steel 316 and 304 plates by a sputtering method and an E-beam method and then the external metallic region of the stainless steel bipolar plates was converted into the metal nitride films through an annealing process. The multi-film formed on the stainless steel bipolar plates showed the XRD patterns of the typical indium-tin oxide, the metallic phase and the metal substrate and the external nitride film. The XRD pattern of the thin film on the bipolar plates modified showed two metal nitride phases of CrN and $Cr_2N$ compound. Surface microstructural morphology of the multi-film deposited bipolar plates was observed by AFM and FE-SEM. The metal nitride film formed on the stainless steel bipolar plates represented a microstructural morphology of fine columnar grains with 10 nm diameter and 60nm length in FE-SEM images. The electrical resistivity of the stainless steel bipolar plates modified was evaluated.

Electrochemical Corrosion Behavior of Duplex Stainless SteelAISI 2205 in Ethylene Glycol-Water Mixture in the Presence of50 W/V % LiBr

  • Goodarzi, A.;Danaee, I.;Eskandari, H.;Nikmanesh, S.
    • Journal of Electrochemical Science and Technology
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    • v.7 no.1
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    • pp.58-67
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    • 2016
  • The corrosion behavior of duplex stainless steel AISI 2205 was investigated in ethylene glycol-water mixture in the presence of 50 W/V % LiBr at different concentrations and different temperatures. Cyclic polarization, impedance measurements and Mott-Schottky analysis were used to study the corrosion behavior the semi conductive properties of the passive films. The results showed that with increasing in the ethylene glycol concentration to 10 V/V%, the corrosion rate of the steel alloy substrate increased. In higher concentrations of ethylene glycol, corrosion current of steel decreased. The results of scanning electron microscopy of electrode surface confirmed the electrochemical tests. Electrochemical experiment showed that duplex steel was stable for pitting corrosion in this environment. The increase in the ethylene glycol concentration led to increasing the susceptibility to pitting corrosion. The corrosion current increased as the temperature rise and also pitting potentials and repassivation potentials shifted towards the less positive values as the temperature increased. According to Mott-Schottky analysis, passive films of stainless steel at the different temperatures showed both n-type and p-type semiconductor behavior in different potential.