• Title/Summary/Keyword: staged combustion

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Pressure Control of Staged Combustion Liquid Rocket Engine (다단연소사이클 액체 로켓엔진의 압력제어에 대한 연구)

  • Hwang, Changhwan;Lee, Kwangjin;Woo, Seongphil;Im, Ji-Hyuk;Jeon, Junsu;Lee, Jungho;Yoo, Byungil;Han, Yeoungmin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.4
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    • pp.18-23
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    • 2018
  • For the control of pre-burner combustion pressure, the open angle of the TTR (Throttle for Thrust Regulation) valve was varied from $143^{\circ}$ to $185^{\circ}$ while testing cold flow, ignition, and combustion. The major performance variables of rocket engines and hydraulic performance of the TTR valve regarding the open angle were verified. However, the controllability of pre-burner combustion pressure was not verified due to the limitations of the test. Comprehensive research will be done after addressing these problems.

Development Trend of Korean Staged Combustion Cycle Rocket Engine (한국형 다단연소사이클 로켓엔진 개발 동향)

  • Kim, Chae-hyoung;Han, Yeoung Min;Cho, Namkyung;Kim, Seung-Han;Yu, Byungil;Lee, Kwang-Jin;So, Younseok;Woo, Seongphil;Im, Ji-Hyuk;Hwang, Chang Hwan;Lee, Jungho;Kim, Jin-han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.109-118
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    • 2018
  • Korea Aerospace Research Institute has developed a staged combustion cycle rocket (SCCR) engine with high specific impulse to send a 3-ton class satellite into geostationary orbit while conducting a Korean Space Launch Vehicle (KSLV) II project. The SCCR engine is different from the KSLV-II engine, which is an open cycle engine using a gas-generator. The SCCR engine with a closed cycle engine is composed of a pre-burner, a turbo pump, and a main combustor. The technology demonstration model (TDM0) was assembled and tested in the 7ton-class engine combustion test facility of Naro Space Center, and the combustion test was successfully conducted.

Combustion Characteristics of a VIStA Burner Dividing Flame in a Once-Through Type Boiler (관류보일러에서 화염분할 VIStA 버너의 연소특성)

  • Ahn, Joon;Kim, Hyouck-Ju;Choi, Kyu-Sung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.413-418
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    • 2012
  • A modified VIStA (Vortex Inertial Staged Air) burner has been developed and applied to a once-through type boiler. The secondary air is supplied through a swirler instead of nozzles, which stabilizes the flame and reduces carbon monoxide (CO) emissions. However, the modification increases the emission of nitrogen oxides (NOx). To balance emissions of the two pollutants, a divided flame was adopted. An air damper was installed to control the distribution of air to each combustion chamber, and three types of flame dividers were studied. The effects of the air-fuel ratio and combustion load on the NOx formation were investigated. The divided flame was found to reduce the NOx emission up to 25%, while keeping the CO to less than 10 ppm.

Study on Ni-Cr Electro Plating Process for Staged Combustion Cycle Engine (다단연소사이클 엔진 적용을 위한 Ni-Cr 코팅에 관한 연구)

  • Bae, Byung-Hyun;Hwang, Yang-Jin;Lee, Kyu-Hwan;Rhee, Byong-ho;Han, Yeoung-Min;Kim, Young-June;Noh, Yong-Oh;Cho, Hwang-Rae;Hyun, Seong-Yoon;Bang, Jeong-Suk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.857-863
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    • 2017
  • In this paper, the process of electro Ni and electro Cr plating is studied for the purpose of thermal barrier to protect the inner wall combustion chamber. The chamber is under the environment of very high temperature and high pressure when propellants burn in there. As one of the thermal barrier coatings, Zr-based thermal spray coating has been applied to the chamber. However, peeling of coating layer can occur under such a hard condition because of the difference of thermal expansion coefficients between the ceramic and the metallic wall. We study the characteristics of Ni-Cr coating and establish its process. It is found that the thickness of over $100{\mu}m$ of Ni and Cr coating layers with the uniformity of ${\pm}10%$ can be obtained with the used of as-developed plating bath.

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Ignition Characteristics of an Oxidizer Rich Preburner (산화제 과잉 예연소기 점화특성)

  • Moon, Il-Yoon;Moon, In-Sang;Hong, Moon-Geun;Kang, Sang-Hun;Yoo, Jae-Han;Ha, Seong-Up;Lee, Seon-Mi;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.106-109
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    • 2012
  • It was designed and tested ignition that an oxidizer rich preburner for a staged combustion cycle liquid rocket engine propelled by kerosene and LOx. Operation conditions of the preburner are about 60 of OF ratio and 20 MPa of combustion pressure. Ignition characteristics were compared by propellants flowrate. As the results, the higher propellants flowrate, the shorter the ignition delay time and the higher ignition stiffness. The ignition delay time was affected by incoming the oxidizer flowrate through the refrigerative cooling channels. The oxidizer flowrate from the cooling channels decreased by inflow of combustion gas during initial ignition. The oxidizer flowrate of the cooling channels increases, it is rapid recovery by cooling effect, eventually the ignition delay time decreases.

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Simulation of Pre-burner Performance in Liquid-fueled Rocket Engine for Satellite Launch Vehicle (위성 발사체 액체 로켓 엔진의 Pre-burner 성능 모사)

  • Shin, Ji-Chul;Jung, Tae-Kyu;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.12
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    • pp.1180-1185
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    • 2008
  • In-house code which simulates the performance of pre-burner in staged-combustion liquid-fueled rocket engine was developed and demonstrated. Chemical reaction of pre-burner was modeled based on analytic algorithm of CEA (Chemical Equilibrium with Applications) and gas dynamics model was incorporated with it. Comparison results between in-house code and CEA have shown small relative errors except at very high or very low O/F ratio. Also the performance curve obtained by in-house code revealed that the calculated values follow the overall trend of real engine (RD-8) performance quite well and at steady-state operation, the deviation became very small.

Study of the Ignition with TEAL for an Oxygen Rich Preburner (산화제 과잉 예연소기를 위한 TEAL 점화연구)

  • Moon, In-Sang;Moon, Il-Yoon;You, Jae-Han;Lee, Sun-Mee;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.97-100
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    • 2011
  • It is critical to set up the starting sequence of liquid rocket engines because not carefully arranged process can lead the engine damages. Thus, many efforts were made to prevent the hard start at the ignition. Hypergolic fuels are frequently used to ignite LRE and TEAL, one of the hypergolic fuel is also used for kerosene-LOx LRE ignition. However, since we are still lack of experiences igniting oxygen rich preburners of the staged combustion cycle engines, it would be helpful to estimate the TEAL ignition phenomena before the actual tests.

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Effect of Secondary Air on Flow and Combustion Characteristics in a Pyrolysis Melting Incinerator (열분해 용융소각로 연소실의 2차공기 주입 영향에 관한 전산해석 및 실험)

  • Jeon, Byoung-Il;Park, Sang-Uk;Shin, Dong-Hoon;Ryu, Tae-Woo;Jeon, Kum-Ha;Hwang, Jung-Ho;Lee, Jin-Ho
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.149-157
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    • 2004
  • In the present paper we studied experimentally fundamental optimization of oxygen enriched pyrolysis melting incinerator, Characteristics of this system was confirmed dealing with the gas flow and combustion properties for the inside secondary air injection. The experiment setup has a disposal rate of 30kg/hr which was measured by the inside temperature and gas. Along with above experiments, the three-dimensional computation was employed to analyse the combustion fluid dynamics and gas residence time. Equations for turbulence and heat - transmission as well as chemical reactions were solved by using common codes. The experimental combustion chamber was composed of staged combustion types structure for reducing NOx. Finally, it was verified that the control of the secondary air and air ratio of thermo stack were important. In the computational analysis, it showed reasonable agreement with the experimental results regarding the temperature and discharged gas concentration.

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The Comparison Study on Reburning Effects of LNG and Rice Husk in Heavy Oil Flamed Furnace (중유 화염 연소로에서 LNG와 왕겨분말의 재연소 효과 비교)

  • Shin, Myeung-Chul;Kim, Se-Won;Lee, Chang-Yeop
    • Journal of the Korean Society of Combustion
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    • v.14 no.4
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    • pp.25-32
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    • 2009
  • In commercial combustion systems, heavy oil is one of main hydrocarbon fuel because of its economical efficiency. Regarding heavy oil combustion, due to increasing concerns over environmental pollutants such as carbon monoxide, unburned hydrocarbon and nitrogen oxides, development of low pollutant emission methods has become an imminent issue for practical application to numerous combustion devices. Also a great amount of effort has been tried to developed effective methods for practical using of biomass. It is also an important issue to reduce carbon tax. In this paper, an experimental study has been conducted to evaluate the effect of biomass reburning on NOx formation in a heavy oil flamed combustion furnace. Experiments were performed in flames stabilized by a multi-staged burner, which was mounted at the front of the furnace. Experimental tests were conducted using air-carried rice husk powder and LNG as the reburn fuel and heavy oil as the main fuel. The paper reports data on flue gas emissions and temperature distribution in the furnace for several kinds of experimental conditions. NOx concentration in the exhaust has decreased considerably due to effect of reburning. The maximum NOx reduction rate was 62% when the rice husk was used by reburn fuel, however it was 59% when the LNG was used by reburn fuel. The result shows the positive possibility of biomass reburning system for optimal NOx reduction.

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Premixed VIStA Burner for an Once-Through Type Boiler (관류보일러를 위한 예혼합 VIStA 버너 개발)

  • Ahn, Joon;Kim, Hyouck-Ju;Choi, Kyu-Sung
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1013-1018
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    • 2008
  • Vortex Inertial Staged Air (VIStA) burner for an once-through type boiler has been restored to the original premixed type to reduce nitrogen oxide (NOx) emission. The premixed version yields additional de-NOx effect by 20 ppm. The flame is formed closer to the wall at the 1st stage combustion chamber compared with the non-premixed one. The combustion characteristics are more sensitive to the air distribution for the premixed type, which necessitates proper optimization.

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