• Title/Summary/Keyword: spring steel

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A comparative study of experiment and analysis of sheet matal in V-bending (V-벤딩 금형에서 박판 소재의 실험과 해석을 통한 스프링 백 비교 고찰)

  • Jeong, Gyun-Min;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.21-25
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    • 2021
  • When the product is removed from the mold after molding during the sheet metal molding process, elastic recovery causes a springback phenomenon. Much research has been done to minimize this phenomenon. In this study, V-bending experiments were conducted using galvanized steel sheets, stainless steel, and aluminum sheet materials, using a total of nine types of thin sheet materials of 1.0t, 1.5t, and 2.0t, respectively. Molding analysis and experimental data were compared and analyzed. In the case of galvanized steel sheets, it was considered that the springback phenomenon occurs more frequently in molding analysis than in experiments. It was considered that the springback phenomenon occurs greatly in the experiment, not the interpretation of the molding of the stainless steel plate and the aluminum plate. It was considered that the springback occurrence tendency of the molding analysis and the experiment was the same, and the springback occurrence error rate of the molding analysis and the experimental result was about 4.0%.

Fatigue Fracture Behavior of Laminated Steel with Mild Steel and Spring Steel (연강과 스프링압을 접합한 층상복합 강재의 피로파괴거동에 대한 연구)

  • ;;Kim, Young-Jin;Yum, Young-Ha
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.2 no.3
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    • pp.53-61
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    • 1978
  • This study has been concentrated on the relations between the crack growth rate and the stress intensity factor, the fatigue limit and finally on the condition of the crack propagation along the laminated cross section of the laminated steel under the repeated plane bending through tests. The following results are obtained. 1. The fatigue limit of the laminated steel is higher than the single steel 2. The realtion between the fatigue crack growth rate, dL/dN and Stress intensity factor are ; dL/dN = 2.14 * 10$^{-11}$ $K^{2.95}$ for SUP 9 dL/dN = 1.70 * 10$^{-11}$ $K^{2.95}$ for SMS dL/dN = 9.77 * 10$^{-11}$ $K^{2.95}$ for SPMS dL/dN = 3.57 * 10$^{-8}$ $K^{1.53}$ for SPMM dL/dN = 5.5O * 10$^{-8}$ $K^{1.53}$ for MLD 3. The crack propagation of the laminated steel also tends to be completed through 3 steps; The first step proceeds swiftly, in a second slowly for a long time and last very rapidly for a short moments.

Winkler spring behavior in FE analyses of dowel action in statically loaded RC cracks

  • Figueira, Diogo;Sousa, Carlos;Neves, Afonso Serra
    • Computers and Concrete
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    • v.21 no.5
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    • pp.593-605
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    • 2018
  • A nonlinear finite element modeling approach is developed to assess the behavior of a dowel bar embedded on a single concrete block substrate, subjected to monotonic loading. In this approach, a discrete representation of the steel reinforcing bar is considered, using beam finite elements with nonlinear material behavior. The bar is connected to the concrete embedment through nonlinear Winkler spring elements. This modeling approach can only be used if a new constitutive model is developed for the spring elements, to simulate the deformability and strength of the concrete substrate. To define this constitutive model, an extensive literature review was conducted, as well as 3 experimental tests, in order to select the experimental data which can be used in the calibration of the model. Based on this data, an empirical model was established to predict the global dowel response, for a wide range of bar diameters and concrete strengths. This empirical model provided the information needed for calibration of the nonlinear Winkler spring model, valid for dowel displacements up to 4 mm. This new constitutive model is composed by 5 stages, in order to reproduce the concrete substrate response.

Finite Element Analysis for Precision Roll Forming Process of Stainless Slide Rail (스테인러스 슬라이드 레일의 정밀 롤 포밍을 위한 유한요소해석)

  • Lee, Taek-Sung;Kim, Gun-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.96-103
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    • 2009
  • The roll forming process is commonly used for the conventional 'Fe' metal products such as a furniture drawer guide or an up-down slide guide. Recently its applications are variously expanded to the sanitary facilities or electronic devices. It is essentially required the cleanness for the high technology application and any corrosion or rust are not allowed. Therefore, in those applications the stainless steel materials are strongly demanded as the substitution of 'Fe' steel. However the mechanical properties of stainless steel are not suitable for forming process compared with those of 'Fe' steel. Up to now, the conventional F.E.M.(Finite Element Method) has been used to analyze and design the roll forming process. The purpose of this research is to obtain the proper production process and the shape of rolls to manufacture the high precision slide rails made of stainless steel material. The commercial program, SHARPE-RF, is used to analyze the entire roll forming process. The results show that the rolling process and the roll design by F.E.M. are useful from the good agreement between the shapes of products estimated by F.E.M. and those of the actual products.

Design of Innovative SMA PR Connections Between Steel Beams and Composite Columns (강재보와 합성기둥에 사용된 새로운 반강접 접합부의 설계)

  • Son, Hong Min;Leon, Roberto T.;Hu, Jong Wan
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.1
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    • pp.28-36
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    • 2014
  • This study describes the development of innovative connections between steel beams and concrete-filled tube columns that utilize a combination of low-carbon steel and super-elastic shape memory alloy components. The intent is to combine the recentering behavior provided by the shape memory alloys to reduce building damage and residual drift after a major earthquake with the excellent energy dissipation of the low-carbon steel. The analysis and design of structures requires that simple yet accurate models for the connection behavior be developed. The development of a simplified 2D spring connection model for cyclic loads from advanced 3D FE monotonic studies is described. The implementation of those models into non-linear frame analyses indicates hat the recentering systems will provide substantial benefits for smaller earthquakes and superior performance to all-welded moment frames for large earthquakes.

Distribution Characteristics of Dust and Heavy Metals in the Atmosphere Around the Steel Industrial Complex

  • Hye-jin Jo;Jong-Ho Kim;Byung-Hyun Shon
    • International Journal of Advanced Culture Technology
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    • v.12 no.2
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    • pp.334-344
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    • 2024
  • In Dangjin, Chungcheongnam-do, there are not only power plants and large steel complexes, but also small and medium-sized air pollutant emission facilities. The dust generated by these facilities has a very small particle size and a large surface area due to condensation and physical and chemical reactions, and is discharged containing various harmful substances. Therefore, this study analyzed the distribution of particulate matter and heavy metal concentrations by particle size in the vicinity of the steel complex, residential area, and reference point using an eight-stage Cascade Impactor. Overall, the direct impact sites with a short distance from the steel complex had the highest concentration, followed by the indirect impact sites, and the non-impact sites had the lowest concentration, indicating that they are directly affected by the steel complex. The atmospheric dust concentration distribution showed a bimodal distribution with a minimum value around the 1.1 to 2.1 ㎛ particle diameter. However, during the yellow dust event, the maximum concentration was biased toward coarse particles. The proportion of PM2.5 in the dust tended to be higher in winter, while the ratio between PM2.5 and PM10 was relatively higher in spring. Regardless of the location of the impact point, heavy metals in the dust were dominated by iron and aluminum, followed by zinc, lead, and manganese.

A Study on The Effect of High Temperature on Fatigue Life of The Vehicle Spring Steel (쇼트피이닝 가공된 차량용 스프링강의 피로수명에 미치는 고온의 영향)

  • Park, Keyoung-Dong;Ha, Keyoung-Jun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.167-172
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    • 2002
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, high temperature experiment. And ire got the following characteristics from fatigue crack growth test carried out in the environment of room, and high temperature at $25^{\circ}C,\;100^{\circ}C,\;150^{\circ}C$ and $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The threshold stress intensity factor range ${\Delta}Kth$ in the early stage of fatigue crack growth (Region I) and stress intensity (actor range ${\Delta}K$ in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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An Evaluation on Corrosion Fatigue life of Spring Steel by Compressive Residual Stress (압축잔류응력을 부여한 스프링강의 부식피로 수명평가)

  • Park, Keyung-Dong;Ki, Woo-Tae;Sin, Yeong-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.1-7
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    • 2007
  • In this study, the influence of compressive residual stress and corrosive condition for corrosion fatigue crack was investigated, after immersing in 3.5%NaCl, $10%HNO_3+3%HF,\;6%FeCl_3$. The immersion period was performed for 90days. The fatigue characterization of a spring steel with processed shot peening were performed by considering the several corrosion environments in the range of stress ratio of 0.05 by means of opening mode displacement. By using the methods mentioned above, the following conclusions have been drawn: The fatigue life shows more improvement in the shot peened material than that in the un peened material. And the fatigue life shows improvement in ambient than in corrosion conditions. Threshold stress intensity factor range of the shot peened materials has higher than of the un peened materials. And the threshold stress intensity factor range was decreased in corrosion environments over ambient.