• Title/Summary/Keyword: sprayed mortar

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Characteristics of High Early Strength Latex Modified Sprayed-Mortar (조강형 라텍스개질 스프레이 모르타르의 특성)

  • Yun, Kyong-Ku;Lee, Bong-Hak;Lee, Jin-Beom
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.93-99
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    • 2013
  • Shotcrete has been referred to as gunite, pneumatically applied mortar or concrete, sprayed concrete or mortar. There are sound reasons why sprayed mortar is one of the best portland cement based material for repairing old concrete structures. However, it is difficult to find the research results on the latex-modified mortar nevertheless on the impact of air onto the fresh and hardened properties of latex-modified mortar. So, the main experimental program included strength test, slump test, rapid chloride permeability test, image analysis for air void system, and chemical attacks with the main experimental variables of latex content, fine aggregate content, water-cement ratio, and air foamer content.

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Performance Evaluation of Sprayed Ductile Fiber-Reinforced Mortar as a Repairing Material

  • Kang, Su-Tae;Koh, Kyung-Taek;Ryu, Gum-Sung;Kim, Jin-Soo;Han, Cheon-Goo
    • International Journal of Concrete Structures and Materials
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    • v.2 no.1
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    • pp.27-33
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    • 2008
  • Most of existing repair materials have some shortcomings such as brittle fracture, imperfect interface bonding and marked difference in modulus of elasticity compared with the structures. These problems make their repair inefficient. Some researches on using a fiber-reinforced mortar as an alternative to enhance the efficiency have been carried out recently. This paper presents the results of an experimental study on the performance of sprayed PVA fiber-reinforced mortar as a repair material. We evaluated its mechanical properties, durability and strengthening effect. This study shows that the sprayed PVA fiber-reinforced mortar is remarkably effective as a repair material.

Evaluation of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance (내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 저항성 평가)

  • Won, Jong-Pil;Choi, Seok-Won;Park, Chan-Gi;Park, Hae-Kyun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.559-568
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    • 2006
  • The purpose of this study is to evaluate the mechanical performance and fire resistance of wet-mixed high strength sprayed polymer-modified mortar in order to protect tunnel lining system which are in the event of fire disaster. Since the current commercial fire-resistant materials reproduce the low strength issue of mortar, this study aims to provide an enhanced fire-resistant mortar with a proper strength. Normally, a large temperature gradient phenomenon arise in the vicinity of free surfaces which are fully exposed in the event of persistent flame. Thereby, the determination of optimal cover depth of wet-mixed high strength sprayed polymer-mortar(WHSPM) is important for fire-resistance of tunnel lining system. With comparison of current commercial fire-resistance materials and WHSPM, the experimental result of WHSPM shows the better fire-resistant performance than the others. In addition, the cover limitation should be controlled by minimum 4cm depth in order to avoid fire-induced damage.

Temperature Distribution of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance of Tunnel (터널 내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 발생시 내부온도분포)

  • Won, Jong Pil;Choi, Seok Won;Park, Chan Gi;Park, Hae Kyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4C
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    • pp.283-290
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    • 2006
  • Concrete has advantages in fire situations as it is non-combustible and has low thermal conductivity. However, concrete that is not designed against fire can experience significant explosive spalling from the build-up of pore pressures and internal tensile stresses when heated. In this study, the performance of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system was evaluated by experimentally and numerically. The fire test was performed in fire resistance(electric) furnace according to RABT(Richtlinien fur die Ausstatung und den Betrieb von $Stra{\beta}entunneln$) time heating temperature curve, so as to evaluate the temperature distribution with cover thickness of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system. Based on experimental results and numerical analysis, the proper cover thickness of wet-mixed high strength sprayed polymer mortar determined the more than 4cm.

Development and performance verification of induced drainage method for leakage treatment in existing underground structures (운영중인 지하구조물 누수처리를 위한 유도배수공법 개발 및 성능 검증)

  • Kim, Dong-Gyou;Yim, Min-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.3
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    • pp.533-549
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    • 2017
  • In this study, drainage systems were proposed to drain the leakage of groundwater in the existing underground concrete structures. The system consists of drainage board, wire mesh, fixed nail, and mortar with mineral. In order to increase constructability, the drainage board and wire mesh were attached on the surface of cement concrete using the air nailer and fixed nail. The mortar with 30% of blast furnace slag was sprayed on the drainage board and wire mesh using the spray mortar equipment. The field test construction was carried out in a conventional concrete lining tunnel and concrete retaining wall for performance verification of the drainage system in the field. There was no problem with performance degradation in the drainage system for three years after construction. The bond strength tests were performed on the sprayed mortar at 14 days and about 3 years after field test construction. In case of attaching the wire mesh on the drainage board, the bond strengths of the sprayed mortar were 1.04 MPa at 14 days and 1.46 MPa about 3 years. In case of the drainage board without the wire mesh, the bond strengths of the sprayed mortar were 1.13 MPa at 14 days and 0.89 MPa, less than 1 MPa of bond strength criteria, about 3 years.

Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-performance Mortar (섬유복합재봉(FRP ROD)과 고강도 모르터를 이용한 철근 콘크리트 구조물의 휨 보강공법(MFRI) 공법)

  • Bae Ki-Sun;Park Sing-Hun;Lee Sang-Uk
    • Composites Research
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    • v.18 no.4
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    • pp.59-65
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    • 2005
  • This report is on the Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-Performance Mortar. The main characteristic of this system is as follow. First, the fiber rods in this system have seven times greater tensile strength than general reinforcing steel bars(re-bar) and the weight is a fifth lighter. Camels coated on the fiber rods' surfaces to improve adhesive strength and pull-out strength. Second, high strength shotcrete mortar is has very good workability and low rebound rate. After installing the Fiber Rods, Shotcrete mortar Is applied or sprayed to finish reinforcement. Finally, MFRI system has excellent fire-resisting performance and sogood tolerance against external environment by inserting fiber rods and reinforcing materials into mortar which has high compressive strength. It is applied to bridge slab, utility box and tunnel of civil engineering works, and beam and slab of building structures.

Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • Kim Yun Yong;Kim Jeong Su;Kim Jin Keun;Ha Gee Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.581-584
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    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

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Evaluation of Durability on Latex Modified Mortar for maintenance in concrete structure (콘크리트 구조물 보수용 라텍스개질 모르타르의 내구성능 평가)

  • Sung, Sang-Kyoung;Park, Sung-Ki;Lee, Sang-Woo;Won, Jong-Pil;Park, Chan-Gi
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.633-636
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    • 2008
  • Concrete structures are occur many various deteriorations in the course of time and many efforts have progressed to improve on performance of concrete. The purpose of this study is to evaluate the durability of latex modified mortar in order to repair concrete structure which are happened deterioration. In this study, we tested plastic shrinkage, drying shirnkage, repeated freezing and thawing, permeability and resistance of chemical solution. Latex modified mortar and two kinds of sprayed polymer mortar used on durability test. As a result of test, latex modified repair mortar was exhibited durablilty improvement compared to the conventional sprayed polymer mortars. It is judged the fact that latex modified mortar have no problem in site application but additionally many research will be necessary.

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