• Title/Summary/Keyword: spray system

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

Immune Based Intelligent Tuning of the 2-DOF PID Controller for Thermal Power Plant

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.101.3-101
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    • 2002
  • Contents 1 Abstract- In the thermal power plant, there are six manipulated variables; main steam flow, feedwater flow, air flow, spray flow, fuel flow, and gas recirculation flow. Therefore, the thermal power plant control system is a multi-input and output system. In the control system, the main steam temperature typically is regulated by the fuel flow rate and the spray flow rate, and the reheater steam temperature is regulated by the gas recirculation flow rate. Up to the present time, the PID controller has been used to operate this system. This paper focuses on the characteristic comparison of the PID controller, the modified 2-DOF PID Controller on the DCS, in order to design an optimal...

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The Absorption Characteristics of Foamed Concrete for On-dol (온돌 바닥용 경량기포콘크리트의 흡수특성)

  • 이도헌;전명훈;임정수;정민철;김경덕;민승의
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.225-230
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    • 2001
  • Cast-in-place foamed concrete is a high porous material placed as base the layer of mortar screeds in the panel heating system, so the quality of mortar is affected by it. Therefore, this study is aims to investigate how the absorption characteristics of foamed concrete influences on mortar screeds according to the foamed ratio-62%, 67% and 72%- and the surface treatments of foamed concrete-water and acrylic emulsion primer spray, etc. The result of this study shows that water-spray in the surface of foamed concrete has a good effects to reduce mortar cracking.

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Direct Preparation of fine Powders of Bi-Pb-Sr-Ca-Cu-O by Ultrasonic Spray Pyrolysis (초음파 분무열분해에 의한 Bi-Pb-Sr-Ca-Cu-O의 미분체 제조)

  • 주명희;박도순;김윤수
    • Journal of the Korean Ceramic Society
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    • v.28 no.5
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    • pp.353-358
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    • 1991
  • Fine powders of the 2212 superconducting phase of bismuth system have been prepared directly from solution using ultrasonic spray pyrolysis. The fine superconducting powders produced by pyrolysis were characterized for the size, shape, and crystalline phase by SEM and XRD. The pyrolysis temperature, flow rate of the carrier gas, residence time of the droplets greatly influenced the size, shape, and crystalline phase. The optimum temperature and flow rate of the carrier gas for the preparation of fine powders of the 2212 superconduting phase were found to be 830$^{\circ}C$and 3ι/min, respectively.

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Optimization of VUV Characteristics of M3MgSi2O8:Eu2+ (M=Ca, Sr, Ba) Phosphor by Spray Pyrolysis (분무열분해법을 이용하여 M3MgSi2O8:Eu2+ (M=Ca, Sr, Ba) 형광체 분말의 VUV 특성 최적화)

  • Jung, You-Ri;Jung, Kyeong-Youl
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.399-404
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    • 2008
  • Spray pyrolysis was applied to prepare $M_{3}MgSi_{2}O_{8}:Eu^{2+}$ (M=Ca, Sr, Ba) blue phosphor powder. The library of a Ca-Sr-Ba ternary system was obtained by a combinatorial method combined with the spray pyrolysis in order to optimize the luminescent property under vacuum ultraviolet (VUV) excitation. 10 potential compositions were chosen from the first screening. The emission shifted to longer wavelength as Ca became a dominant element and the emission intensity was greatly reduced in the composition region at which Ba is dominant element. On the base of the first screening result, the second fine tuning was carried out in order to optimize the luminescence intensity under VUV excitation. The optimal composition for the highest luminescence intensity was $(Ca_{1.7},\;Sr_{0.3},\;Ba_{1.0})Si_{2}O_{8}:Eu^{2+}$ which had the color coordinate of (0.152, 0.072) and about 64% emission intensity of $BaMgAl_{10}O_{17}$ (BAM) phosphor.

Effects of Port Fuel Injection Characteristics upon HC Emission in SI Engines (연료 분사 특성이 가솔린 엔진 HC 배출특성에 미치는 영향)

  • Woo, Young-Min;Bae, Choong-Sik;Lee, Yong-Pyo
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.796-801
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    • 2001
  • During cold operation period, fuel injection system directly contributes the unburned hydrocarbon formation in spark ignition engines. The relationship between injection parameters and HC emission behavior was investigated through a series of experiments. Spray behavior of port fuel injectors was characterized through a quantitative evaluation of mass concentration of liquid fuel by a patternator and PDA. 6-hole injector was found to produce finer spray than single hole one. Using a purpose-built test rig, the wall wetting fuel was measured, which was mostly affected by wall temperature. Varying coolant temperature($20{\sim}80^{\circ}C$), HC emissions were measured in a production engine. With respect to the different types of injectors, HC emission was also measured. In the 6-hole injector application, the engine produced less HC emission in low coolant temperature region. Though it produces much more amount of wetting fuel, it has the advantages of finer atomization quality. In high coolant temperature region, there was little effect between different types of injectors. The control schemes to reduce HC emissions during cold start could be suggested from the findings that the amount of fuel supply and HC emission could be reduced by utilizing fine spray and high intake wall temperature.

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An Experimental Study on the Drop Size of a Twin-Fluid Swirl Jet Nozzle (이유체 선회분사 노즐의 액적크기에 관한 실험적 연구)

  • Oh, J.H.;Kim, W.T.;Kang, S.J.;Rho, B.J.
    • Journal of ILASS-Korea
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    • v.1 no.1
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    • pp.21-27
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    • 1996
  • This experimental study was to investigate spray angles and drop sizes in an external mixed twin-fluid swirl jet nozzle. Twin-fluid swirl jet nozzle with swirlers designed four swirl angles such as $0^{\circ},\;22.5^{\circ},\;45^{\circ},\;64.2^{\circ}$ was employed. A PDA system was utilized for the measurement of drop size and mean velocity. Water and air were used as the working fluids in this experiment. The mass flow rate of water was fixed as 0.03 kg/min, and air flow rates were controlled to have the air/liquid mass ratio from 1.0 to 6.0. As a result, swirl angle controlled to spray angles and drop sizes. It was found that swirl angle was increased with spray angle and with decreased SMD. However, the effect of swirl angle was reduced at large air/liquid mass ratio(Mr=6.0).

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The Prediction of Etching Characteristics Using Monte-Carlo Simulation in Etching Process of Lead-Frame (Lead-Frame 에칭공정에서 몬테카를로 시뮬레이션을 이용한 에칭특성 예측)

  • Jeong Heung-Cheol;Choi Gyung-Min;Kim Duck-Jool
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.72-79
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    • 2006
  • The objective of this work is to simulate the etching characteristics for the optimization on the etching process of Lead-Frame. The etching characteristics such as etching factor, etching uniformity were investigated under different the actual operating conditions. The correlation between the etching characteristics and the spray ones were analyzed to simulate the etching characteristics in the etching process. To improve the etching characteristics in the etching process, effects of the various operating conditions such as pressure, distance from nozzle tip, pipe pitch, and feed speed should be understood in detail. The spray characteristics obtained by experiment using PDA system were simulated by the Monte-Carlo simulation. The etching process model was coded by Java language. It was found that the spray characteristics were correlated with the etching ones and simulation results generally agreed well with the measured results of etching characteristics in the etching process of Lead-Frame. The optimal operating parameters were successfully found under variable conditions.

A Study on Acoustic Emission Characteristics through the Cyclic Thermal Test of Thermal Barrier Coating by Plasma Spray Process (플라즈마 용사법에 의한 열차폐 코팅의 열피로에 따른 AE신호 특성 연구)

  • Park J.H.;Lee K.H.;Ye K.H.;Kim S.T.;Jeon C.H.;Kim J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1349-1352
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    • 2005
  • This paper is to investigate a defect for thermal barrier coating layers by acoustic emission method in 4-point bending test. The two-layer thermal barrier coating is composed of $150\mu{m}\;CoNiCrAlY\;bond\;coating\;by\;vacuum\;plasma\;spray(VPS)\;process\;and\;250\mu{m}\;ZrO_2-8wt%Y_2O_3$ ceramic coating layer by air plasma spray(APS) process on Inconel-718. The specimen prepared by cyclic thermal test(500, 1000, 2000cycle) at $1050^{\circ}C$ The AE monitoring system is composed of PICO type sensor, a wide band pre-amplifier(40dB), PC and AE DSP(16/32 PAC) board. The AE event, amplitude, Cumulative energy and count of coating specimens is evaluated according to cyclic thermal test.

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Characteristics of the Gasoline Spray near Impinging Wall in Suction Flow (흡입유동 중 충돌벽면 근처에서 가솔린 분무특성)

  • Kim, Won-Tae;Kang, Shin-Jae;Rho, Byung-Joon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.10
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    • pp.1285-1293
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    • 2000
  • In port fuel injection system of SI engines, injected fuel is impinged onto the surface of intake valves and port-wall, and then formed the wall flow under the cold start operation. Wall flows entrained into the cylinder result in the unsteady and nonuniform mixture formation. Therefore, the spray impingement to the wall is considered as having negative influences such as lowering combustion efficiency and causing unburned hydrocarbon emissions. This study investigates the spray characteristics of the wall impinging air-assist spray in suction air flow. A PDPA was used to analyze the flow characteristics under the different conditions such as impingement angle and supplied air. Experimental data concerning the impinging sprays has been obtained in the vicinity of the wall. Measured droplets divided into the pre-impinging droplets which denote as the positive normal velocities and post-impinging droplets that describe as the negative normal velocities for the suction flow. Their velocities, size distributions and SMD are comparatively analyzed before and after the impingement.