• Title/Summary/Keyword: spray modeling

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An Integrated Robot-Trajectory-Planning Scheme for Spray Painting Operations (스프레이 페인팅 작업을 위한 일관화된 로보트 궤적계획법에 관한 연구)

  • Suh, Suk-Hwan;Woo, In-Kee
    • IE interfaces
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    • v.3 no.2
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    • pp.23-38
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    • 1990
  • The use of robots for painting operations is a powerful alternative as a means for automation and quality improvement. A typical method being used for motion planning of the painting robot is to guide the robot along the desired path : the "lead-through" method. Although this method is simple and has been widely used, it has several drawbacks a) The robot cannot be used during the teaching period, b) A human is exposed to a hostile environment, c) The motions taught are, at best, human's skill level. To deal with the above problems, an integrated robot-trajectory planning scheme is presented. The new scheme takes CAD data describing the shape and geometry of the objects, and outputs an optimal trajectory in the sense of coating thickness and painting time. The purpose of this paper is to investigate theoretical backgrounds for such a scheme including geometric modeling, painting mechanics and robot trajectory planning, and develop algorithms for generating spray gun paths and minimum-time robot trajectories. Future study is to implement these algorithms on an workstation to develop an integrated software system ; ATPS(Automatic Trajectory Planning System) for spray painting robots.

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Application of CFD Technique to Performance Prediction of Spray Characteristics of Fire Suppression Nozzles (소화 노즐의 분무 특성 예측을 위한 CFD 기법의 적용)

  • Chung, H.;Lee, C.;Jung, H.;Choi, B.;Han, Y.;Ohck, Y.
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.233-239
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    • 2005
  • In the present study, numerical simulation has been performed to investigate the characteristics of the mist flow through the fire suppression nozzles. The commercial CFD software, FLUENT with the proper modeling was applied in both the internal and external flow region of the spray nozzles. Applications were done to the full cone nozzle for the operation range of the low pressure and high flow-rate. Numerical validation was proved by the comparison of the experimental data. Parametric study of the key design factors was tried to improve the performance.

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Numerical Modeling for Auto-Ignition and Combustion Processes of Dimethyl Ether (DME) Fuel Sprays (DME 연료의 점화 및 연소특성 해석)

  • Lee, J.W.;Ryu, L.S.;Kim, Y.M.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.16-25
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    • 2005
  • The present study is mainly motivated to investigate the vaporization, auto-ignition and combustion processes in high-pressure engine conditions. In order to realistically simulate the dimethyl ether (DME) spray dynamics and vaporization characteristics in high-pressure and high-temperature environment, the high-pressure vaporization model is utilized. The interaction between chemistry and turbulence is treated by employing the Representative Interaction Flamelet(RIF) model. The detailed chemistry of 336 elementary steps and 78 chemical species is used for the DME/air reaction. Numerical results indicate that the RIF approach, together with the high-pressure vaporization model, successfully predicts the essential feature of ignition and spray combustion processes.

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Modeling of Breakup and Spray of Co-axial Swirl Injector's Outer Orifice Installed LRE combustor (액체로켓엔진에 장착되는 동축 스월형 분사기의 외측 오리피스에서의 분무 및 분열 모사)

  • Moon, Yoon-Wan;Seol, Woo-Seok;Yoon, Young-Bin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.186-190
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    • 2006
  • This study was performed to investigate the characteristics of a co-axial swirl injector. Especially to predict the initial liquid sheet thickness and spray cone angle of an outer orifice a concept of effective area was introduced from hydraulic analysis. In addition, the parameters determining the characteristics of a co-axial swirl injector were re-defined around outer orifice. The calculated results-SMD, spray cone angle, and spray thickness agreed well with the test results qualitatively.

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A Modeling about Penetration Behavior of Diesel Engine Liquid Fuel Spray (디젤기관의 분무선단 도달거리에 관한 모델링)

  • 안수길;배종욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.140-152
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    • 1989
  • The study on the penetration of sprays during the initial phase of injection period, i.e. ignition delay period, in high speed small D.I. diesel engines are strongly affected by such behavior. To investigate the penetration of the sprays injected through single cylinderical orifice, a mathematical model was developed and compared with experimental results. In this model, radial heterogeneity of fuel density in the spray, transiency of injection pressure difference, and spray outrunning phenomenon were considered simultaneously. Experiments on the behaviors of sprays in the high pressure air chamber were conducted at various injection pressure differences and different levels of back air pressure. The behaviors of sprays injected into the chamber through the conventional Bosch injection pump were visualized with side stroboscopic illumination. Comparison of the experimental results with predictions from the mathematical model confirmed the validity of the model. It was also found that during the initial phase of the injection period the penetration of sprays vs. time appeared to have two transition points; one corresponded to disintegration point of liquid fuel jet, the other to the beginning of steady state injection.

Methodologies for Inhalation Exposure Assessment of Engineered Nanomaterial-containing Consumer Spray Products (분사형 소비자 제품 중 나노 물질의 흡입 노출 평가 방법)

  • Park, Jihoon;Park, Mijin;Yoon, Chungsik
    • Journal of Environmental Health Sciences
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    • v.45 no.5
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    • pp.405-425
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    • 2019
  • Objective: This study aimed to review the methodologies for evaluation of consumer spray products containing engineered nanomaterials (ENM), particularly focusing on inhalation exposure. Method: Literature on the evaluation methods for aerosolized ENM exposure from consumer spray products were collected through academic web searching. Common methodologies used in the literature, including research reports and academic articles, were also introduced. Results: The number of ENM-containing products have shown a considerable increase over recent years, from 54 in 2005 to 1,827 in 2018. Currently there is still discussion over the existing regulations with regard to product safety. Analysis of both ENM suspensions in the products and their aerosols is important for risk assessment. Comparison between the phases suggests how the size and concentration of particles change during the spray process. To analyze the ENM suspensions, dynamic light scattering, electron microscopy techniques, and inductively coupled plasma with mass spectrometry were used. In the aerosol monitoring, direct-reading instruments have been used to monitor the aerosols and conventional active sampling is used together to supplement the lack of real-time monitoring. There are also some models for estimating inhalation exposure. These models may be used to estimate mass exposure to nanomaterials contained in consumer products. Conclusion: Although there is no standardized method to evaluate ENM exposure from consumer products, many concerns about ENM have emerged. Every potential measure to reduce exposure to ENM from spray product use should be implemented through a precautionary recognition.

Numerical Modeling of Combustion Processes and Pollutant Formations in Direct-Injection Diesel Engines

  • Kim, Yong-Mo;Lee, Joon-Kyu;Ahn, Jae-Hyun;Kim, Seong-Ku
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.1009-1018
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    • 2002
  • The Representative Interactive Flamelet (RIF) concept has been applied to numerically simulate the combustion processes and pollutant formation in the direct injection diesel engine. Due to the ability for interactively describing the transient behaviors of local flame structures with CFD solver, the RIF concept has the capabilities to predict the auto-ignition and subsequent flame propagation in the diesel engine combustion chamber as well as to effectively account for the detailed mechanisms of soot formation, NOx formation including thermal NO path, prompt and nitrous 70x formation, and reburning process. Special emphasis is given to the turbulent combustion model which properly accounts for vaporization effects on the mixture fraction fluctuations and the pdf model. The results of numerical modeling using the RIF concept are compared with experimental data and with numerical results of the commonly applied procedure which the low-temperature and high-temperature oxidation processes are represented by the Shell ignition model and the eddy dissipation model, respectively. Numerical results indicate that the RIF approach including the vaporization effect on turbulent spray combustion process successfully predicts the ignition delay time and location as well as the pollutant formation.

Systems Engineering approach to Reliability Centered Maintenance of Containment Spray Pump (시스템즈 엔지니어링 기법을 이용한 격납용기 살수펌프의 신뢰기반 정비기법 도입 연구)

  • Ohaga, Eric Owino;Lee, Yong-Kwan;Jung, Jae Cheon
    • Journal of the Korean Society of Systems Engineering
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    • v.9 no.1
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    • pp.65-84
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    • 2013
  • This paper introduces a systems engineering approach to reliability centered maintenance to address some of the weaknesses. Reliability centered maintenance is a systematic, disciplined process that produces an efficient equipment management strategy to reduce the probability of failure [1]. The study identifies the need for RCM, requirements analysis, design for RCM implementation. Value modeling is used to evaluate the value measures of RCM. The system boundary for the study has been selected as containment spray pump and its motor drive. Failure Mode and Criticality Effects analysis is applied to evaluate the failure modes while the logic tree diagram used to determine the optimum maintenance strategy. It is concluded that condition based maintenance tasks should be enhanced to reduce component degradation and thus improve reliability and availability of the component. It is recommended to apply time directed tasks to age related failures and failure finding tasks to hidden failures.

A Study of Effect of Droplet Distribution Functions in Modeling of Pressure-Swirl Atomizer (압력 선회 분사기 분무모델에서 액적분포함수 영향 고찰)

  • Moon, Yoon-Wan;Seol, Woo-Seok;Yoon, Young-Bin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.117-120
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    • 2007
  • This study investigated the spray modeling of the pressure-swirl atomizer installed in liquid rocket engine and the effect of drop distribution function especially. The $X^2$, originally implemented to KIVA, Rosin-Rammler and modified Rosin-Rammler distribution functions were investigated theoretically and compared to each other. Also, they were applied to pressure-swirl atomizer similar to the injector installed in liquid rocket engine to evaluate the feasibility for LRE injector. Among the distribution functions, original Rosin-Rammler distribution function was the most compatible with predicting the spray characteristics of pressure-swirl atomizer installed in liquid rocket engine.

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Spray Characteristics of Closed-type Swirl Injectors with Varying Swirl Chamber Geometry (Closed-type 스월 인젝터의 스월 챔버 형상에 따른 분무특성 연구)

  • Chung, Yunjae;Jeong, Seokkyu;Oh, Sukil;Yoon, Youngbin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.4
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    • pp.8-14
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    • 2015
  • This study has been done as a preliminary work in the process of confirming the modeling and calculation results on the dynamic characteristics of closed-type swirl injector which were performed by Ismailov et al. in Purdue university. Closed-type swirl injectors with replaceable swirl chamber parts were designed and manufactured. The steady state spray characteristics of closed-type swirl injector with varying swirl chamber length and diameter were verified. Mass flow rate was measured with a mass flow meter installed in front of the injector, and liquid film thickness was measured by Lefebvre's method with electrodes installed at the orifice of the injector. Variation of spray cone angle and break-up length were investigated from the spray images captured under different manifold pressure conditions.