• 한국염색가공학회지
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• 제9권4호
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• pp.7-19
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• 1997

The purpose of the study was to investigate the shrinkage and creep behavior of PET filaments which were prepared at various spinning speeds(3,300, 4,000, 5,000, 6,000, and 7,000m/min) and anneal($120^{\circ}$, 30min & $150^{\circ}$, 40min). In order to determine the shrinkage and creep behavior with the crystallinity change, PET filaments were treated with low(12$0^{\circ}C$, 30min) and high($150^{\circ}$, 40min) temperature conditions with hot air dryer under the constant tension. The results of the study were as follows: as the spinning speed increased, the degree of shrinkage and elongation of the sample treated by wet condition decreased. The sample with 0.01g/d of load under various spinning speeds showed shrinkage behavior and highest shrinkage ratio at $76^{\circ}$ which was Tg of PET. The degree of shrinkage and elongation of the treated sample was less than those of the untreated sample by wet treatment. Especially, there was less degree of shrinkage and elongation of the sample treated by higher temperature condition. In 3,300m/min of spinning speed the draw ratio of undrawn yarn of a mixture of a-axis orientation and c-axis orientation was 2.0, which is similar to the value of the traditional drawn yarn. Finally, there was a big range of shrinkage and elongation by wet treatment in 3,300 m/min of spinning speed.

• Korea-Australia Rheology Journal
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• 제17권2호
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• pp.63-69
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• 2005

The stability of low-speed spinning process exhibiting spinline flow-induced crystallization (FIC) with no neck-like spinline deformation has been investigated using the method of linear stability analysis. Effects of various process conditions such as fluid viscoelasticity and the spinline cooling on the spinning stability have been found closely related to the development of the spinline crystallinity. It also has been found that the FIC makes the system less stable or more unstable than no FIC cases when the spinline crystallinity reaches its maximum possible value, whereas the FIC generally stabilizes the system if the crystallinity doesn't reach its maximum value on the spinline. It is believed that the destabilizing effect of the FIC on low-speed spinning when the crystallinity is fully developed on the spinline is due to the reduction of the real spinning length available for deformation on the spinline. On the other hand, the increased spinline tension caused by the FIC when the maximum crystallinity is not reached on the spinline and thus no reduction in the spinning length occurs, makes the sensitivity of spinline variables to external disturbances smaller and hence stabilizes the system. These linear stability results are consistent with the findings by nonlinear transient simulation, as first reported by Lee et al. (2005b).

• Korea-Australia Rheology Journal
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• 제13권1호
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• pp.1-12
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• 2001

This paper describes the application of our recently developed two-phase model for flow-induced crystallization (FIC) to the simulation of fiber spinning and film blowing. 1-D and 2-D simulations of fiber spinning include the combined effects of (FIC), viscoelasticity, filament cooling, air drag, inertia, surface tension and gravity and the process dynamics are modeled from the spinneret to the take-up roll device (below the freeze point). 1-D model fits and predictions are in very good quantitative agreement with high- and low-speed spinline data for both nylon and PET systems. Necking and the associated extensional softening are also predicted. Consistent with experimental observations, the 2-D model also predicts a skin-core structure at low and intermediate spin speeds, with the stress, chain extension and crystallinity being highest at the surface. Film blowing is simulated using a "quasi-cylindrical" approximation for the momentum equations, and simulations include the combined effects of flow-induced crystallization, viscoelasticity, and bubble cooling. The effects of inflation pressure, melt extrusion temperature and take-up ratio on the bubble shape are predicted to be in agreement with experimental observations, and the location of the frost line is predicted naturally as a consequence of flow-induced crystallization. An important feature of our FIC model is the ability to predict stresses at the freeze point in fiber spinning and the frost line in film blowing, both of which are related to the physical and mechanical properties of the final product.l product.

• Carbon letters
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• 제13권3호
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• pp.182-186
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• 2012

A new model and resultant equation for the coagulation of acrylonitrile monomers in precipitation polymerization are suggested in consideration of the surface tension (${\gamma}$) and cohesive energy density ($E_{CED}$). The equation was proven to be quite favorable by considering figure fittings from known surface tensions and cohesive energy densities of certain organic solvents. The relationship between scale value of surface tension (${\gamma}$/M) and cohesive energy density of monomers can be obtained by changing the coagulation bath component for effective precipitation polymerization of acrylonitrile in wet spinning.

• Korean Chemical Engineering Research
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• 제47권1호
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• pp.31-37
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• 2009

양쪽성 계면활성제는 등전점 이하의 pH 조건에서 양이온 계면활성제로 작용함으로써 유연력을 나타낼 수 있으며, 등전점 이상의 pH 조건에서는 음이온 혹은 비이온 계면활성제로 작용하여 세정력을 나타낼 수 있다. 따라서 pH에 따른 양쪽성 계면활성제의 특성을 활용하면 한 종류의 계면활성제 분자로 세정력과 유연력을 동시에 발휘할 수 있다. 본 연구에서는 betaine 양쪽성 계면활성제에 대하여 계면활성제의 기본적인 물성(CMC, 표면장력, 계면장력, 접촉각, 점도, 계면활성제 시스템의 상거동 등)을 측정하였으며, 또한 계면활성제 수용액에 대하여 QCM(quartz crystal microbalance) 실험과 zeta potential 측정을 통하여 양쪽성 계면활성제가 양이온 계면활성제에서 음이온 계면활성제로 작용이 전환되는 등전점을 결정하였다. Betaine 계면활성제의 CMC는 약 $10^{-4}mol/L$ 이며, CMC에서의 표면장력은 약 32 mN/m이었다. Spinning drop tensiometer를 사용하여 1 wt% 계면활성제 수용액과 n-decane 오일 사이의 계면장력을 pH 2~10의 조건에서 측정한 결과, 계면장력은 pH 5까지 증가하다가 그 이후 감소하는 경향을 보였으며, 평형에 도달하는 시간도 유사한 경향을 나타내었다. 본 연구에서 사용한 betaine 양쪽성 계면활성제의 등전점을 QCM 실험을 통하여 측정한 결과, 등전점은 pH 3.0~3.3에 존재하였으며, 이 결과는 zeta potential 측정 결과와 동일함을 확인하였다.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 2002년도 봄 학술발표회 논문집
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• pp.73-76
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• 2002

최근 링 정방기의 생산속도 증가로 인해 사절 및 사물성에 큰 영향을 미치는 정방장력의 중요성이 더욱 커지고 있다. 링 정방장력은 스핀들 회전수, 트래블러 중량, 링직경, 콥 직경 등과 같은 공정인자와 링 레일 상하운동에 따른 벌룬 높이, 얀 가이드에서의 실 굴절각도, 콥의 권취 반경 및 공기저항 등에 의해서도 영향을 받게 된다[1]. 이와 관련하여 링 정방장력 해석[2], 정방 공정인자가 정방장력에 미치는 영향[3] 및 정방 공정인자가 방적사 물성에 미치는 영향[4] 등의 연구가 많이 이루어져 왔다. (중략)

• 한국정밀공학회지
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• 제27권4호
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• pp.72-78
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• 2010

Textile machinery affects various industry, such as sport leisure industry, metal and chemistry material, electric electron, mechanical energy, packing and printing industry. In case of design of textile machine, the very important fact is absorbing the minute vibration induced by spinning thread and insert which is the part of spindle plays a role of reduction of impact caused by oscillation of thread bobbin. Therefore, Optimal design was executed by design of experiments and kriging optimal design methods to prevent fracture of spindle insert under the fatigue condition and deduced the best value of design parameter to improve the stability of the products. The highest sensitivity is showed at the design parameter A and D. As the spiral number of insert is increase, tension force applied its edge is distributed at whole model and the stress concentration is reduced.

• Fibers and Polymers
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• 제1권1호
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• pp.37-44
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• 2000

A finite element method is employed fer a flow analysis of the melt spinning process of a non-circular fiber, a PET(polyethylene terephthalate) filament. The flow field is divided into two regions of die channel and spin-line. A two dimensional analysis is used for the flow within the die channel and a three dimensional analysis fur the flow along the spin-line. The Newtonian fluid is assumed for the PET melt and material properties are considered to be constant except for the viscosity. Effects of gravitation, air drag force, and surface tension are neglected. Although the spin-line length is 4.5 m only five millimeters from the spinneret are evaluated as the domain of the analysis. Isothermal and non-isothermal cases are studied fer the flow within the die channel. The relationship between the mass flow rate and the pressure gradient is presented for the two cases. Three dimensional flow along the spin-line is obtained by assuming isothermal conditions. It is shown that changes in velocity and cross-sectional shape occur mostly in the region of 1mm from the die exit.

• 공업화학
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• 제20권5호
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• pp.479-485
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• 2009

본 연구에서는 triethanolamine-ester quaternary ammonium salt의 ASCO EQ85 양이온 계면활성제 시스템의 기본 물성을 측정하였으며, 제타 전위 측정 및 quartz crystal microbalance 실험을 통한 계면활성제 흡착량 측정으로부터 pH 조건에 따른섬유 유연력에 관하여 살펴보았다. ASCO EQ85 계면활성제의 CMC는 약 $3{\times}10^{-3}mol/L$이며, CMC에서의 표면장력은 약 40 mN/m이었다. $25^{\circ}C$에서 1 wt% 계면활성제 수용액과 n-dodecane 사이의 계면장력을 spinning drop tensiometer를 사용하여 pH에 따라 측정한 결과, pH 증가에 따라 계면장력은 약간 증가하였으나 평형에 도달하는 시간은 pH에 관계없이 거의 일정하였다. 계면활성제 흡착량은 농도에 비례하여 증가하는 경향을 보였으며, 수용액의 pH 조건에 따라 계면활성제 흡착량이 변화하였다. 계면활성제 수용액의 pH에 따라 유연력을 측정한 결과, pH 증가에 따라 양이온 계면활성제로 세정한 섬유의 마찰계수가 증가하였으며, 양이온 계면활성제 수용액의 pH가 산성 조건일 때 섬유의 유연 효과가 크다는 것을 확인할 수 있었다. 계면활성제 수용액의 거품 안정성을 측정한 결과, 수용액의 pH가 증가함에 따라 거품의 부피가 반으로 줄어드는데 걸리는 시간이 증가하고 거품 안정성이 증가하였다.

• International Journal of Control, Automation, and Systems
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• 제4권6호
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• pp.763-768
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• 2006

The two-for-one(TFO) twister is precision machinery that twists fibers rapidly under constant tension. Since the quality of the twisted yarn is directly deteriorated by faults of the twister, such as the distortion of the spinning axis, bearing abrasion, and tension irregularity, it is important to detect faults of the TFO twister at an early stage. In this research, a new algorithm is proposed to detect faults of the TFO twister and their causes, by measuring the vibrations of the TFO twister and obtaining frequency components with a FFT algorithm. The TFO twister with faults showed increased vibrations and each fault generated vibrations at different frequencies. By analyzing changes of characteristics of vibrations, we can determine faulty twisters. The proposed fault detection algorithm can be implemented cheaply with a signal processor chip. It can be used to find when to repair a faulty TFO twister without much loss of yam on-line.