• Title/Summary/Keyword: specimen shape

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Effects of electrode tips on the weldability of galvannealed steel (Galvannealed steel의 점 용접성에 미치는 전극 팁의 영향)

  • 유병길;강춘식
    • Journal of Welding and Joining
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    • v.5 no.3
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    • pp.11-18
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    • 1987
  • Effects of electrode tips shapes of spot welding on the galvannealed steel have been studied, and the results obtained from this studies are as follows. 1) Expulsion had no effect on the shear strength of the specimen but been observed on the tensile strength of the specimen. 2) Effect of holding time after welding was neglegible when the spot welding supplies enough heat input. 3) Depending on the sopt welding tip shape it has different weldbility. It has better weldability in the order of pointed shape, truncated shape and dome shape. But the effect of coolind was just the opposite of the above order.

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A study on the technology of in-mold punching process for integrated hole piercing of plastic hollow parts (플라스틱 중공부품의 일체화 성형을 위한 인몰드 펀칭 공정기술에 관한 연구)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.1-7
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    • 2021
  • A study on in-mold punching technology for hole piercing during molding of hollow plastic parts was conducted. Considering the non-linearity of the HDPE plastic material, mechanical properties were obtained according to the change in temperature and load speed. A standard specimen for the in-mold punching test was designed to implement the in-mold punching process, and the specimen was obtained through injection molding. In order to analyze the influence of process variables during in-mold punching, an in-mold punching mold capable of controlling variables such as temperature and support pressure of the specimen was designed and manufactured. Mold heating characteristics were confirmed through finite element analysis, and punching simulations for changes in process conditions were performed to analyze punching characteristics and reflected in the experiment. Through simulations and experiments, it was found that the heating temperature, punch shape, punching speed, and pressure of the back side of the specimen were very important during in-mold punching of HDPE materials, and optimal conditions were acquired within a given range.

Evaluation of Optimized Ring Specimen Shape for the Hoop Behavior Test of Nuclear Fuel Clad Tube (핵연료 피복관의 후우프 거동시험을 위한 시편의 최적형상 평가)

  • 서기석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.171-178
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    • 2000
  • In order to evaluate the tensile behaviors of hoop direction for the nuclear fuel cladding tubes the shapes of specimen and jig fixtures for the ring test are decided with various conditions under the elastic-large plastic deformations. The axial displacement of the jig cylinders is converted to the circumferential direction elongations of specimen. The stress distributions on specimen are depended on the radii and locations of specimen and jig size and central angle. Therefore we calculated the stress distributions and decided the optimum shapes to get the uniform stress in the area of specimen gage length. Form the analysis the stress distributions in gate area are reviewed with the radii and location of specimen notch and the central angle of jig cylinder,. The optimum shapes of specimen and jig are proposed to the clad tube having 10.62 mm in diameter and 0.63mm in thickness for 16x16 PWR nuclear fuel assembly.

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Relationship between the Applied Torque and CCT to obtain the Same Corrosion Resistance for the Plate and Cylindrical Shape Stainless Steels

  • Chang, Hyun Young;Kim, Ki Tae;Kim, Nam In;Kim, Young Sik
    • Corrosion Science and Technology
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    • v.15 no.2
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    • pp.58-68
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    • 2016
  • Many industries need the universal standard or technique to obtain the identical CCT regardless of specimen geometries. This study aimed to determine an appropriate applied torque to the cylindrical specimen defining the apparatus and the procedure to measure the temperature of initiating crevice corrosion in tubular shape products such as pipes, tubes and round rods etc; the test method also proved applicable to the plate type specimen. A series of experiments for CCT measurements with the plate type and cylindrical stainless steel specimens of various diameters with different microstructures (austenitic and duplex) and PRENs were conducted to determine the relationship among geometries on CCT. Thus, the apparatus that could measure the CCT of stainless steels with both plate and cylindrical geometries was newly designed. The use of the apparatus facilitated the same CCT value for both geometries only if the specimens were made of the same alloy. The applied torque can be calculated for various diameters of the cylindrical specimens using the following relation; Applied torque, $Nm=-0.0012D^2+0.019D+2.4463$ (D; the diameter of cylindrical specimen, mm). However, upwards of 35 mm diameter cylindrical specimens require 1.58Nm, which is the same torque for the plate type specimen; in addition, this test method cannot be used for cylindrical specimens of less than 15 mm diameter.

Impact Tensile Properties and Intergranular Fracture Behavior with Strain Rate Variations of Al-M g-X (X = Cr,Si) Alloy

  • Chang-Suk Han;Min-Gyu Chun;Sung-Soon Park;Seung-In Lim
    • Korean Journal of Materials Research
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    • v.34 no.7
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    • pp.330-340
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    • 2024
  • Al-Mg-Si alloys are light weight and have excellent corrosion resistance, and are attracting attention as a liner material for high-pressure hydrogen containers in hydrogen fuel cell vehicles. Because it has excellent plastic hardening properties, it is also applied to car body panel materials, but it is moderate in strength, so research to improve the strength by adding Si-rich or Cu is in progress. So far, the authors have conducted research on the intergranular fracture of alloys with excessive Si addition from the macroscopic mechanical point of view, such as specimen shape. To evaluate their impact tensile properties, the split-Hopkinson bar impact test was performed using thin plate specimens of coarse and fine grain alloys of Al-Mg-X (X = Cr,Si) alloy. The effect of the shape of the specimen on the characteristics was studied through finite element method (FEM) analysis. As a result, it was found that the intergranular fracture of the alloy with excessive Si depended on the specimen width (W)/grain size (d), which can be expressed by the specimen size and grain size. As W/d decreases, the intergranular fracture transforms into a transgranular fracture. As the strain rate increases, the fracture elongation decreases, and the fracture surface of the intergranular fracture becomes more brittle. It was confirmed that intergranular fracture occurred in the high strain rate region even in materials with small grain sizes.

Residual Voltage Properties of EPR Cables and Sheets (EPR케이블과 시트의 잔류전압 특성)

  • Lee, Sung-Ill;Bae, Duck-Kweon;Kim, Min-Ho;Song, Kee-Tae;Lee, Won-Jae;Oh, Yong-Chul;Joo, In-Kyu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.291-292
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    • 2008
  • This study used EPR's sheet and cable as a specimen, and measured residual voltage depending on the induced voltage, thickness of the sheet, and shape of the sheet and cable. The results of the study lead to the following conclusion: 1) The residual voltage increased in proportion to the induced voltage as time increases; 2) The residual voltage of the basic mixed specimen and practical mixed specimen increased as time increased; 3) The peak of the cable appeared earlier than that of the sheet in both of the basic mixed specimen and practical mixed specimen.

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Analysis for Strength Estimation of Adhesive Joints (접착이음의 강도평가에 대한 해석)

  • Park Sung-Oan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.62-73
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    • 2005
  • The objects of this research are to establish the criteria of peel occurrence considering the shape of bond terminus and to compare the strength properties of adhesive joint of different three type such as butt joint, T-shape, and single lap Joints. The criteria of peel occurrence at the bond terminus was suggested. Peel loads of three type adhesive joint (butt Joint, T-shape specimen, single lap joint) were determined from tensile tests. Principal stress distributions of these joints were determined from finite element method analysis. Then, peel occurrence was estimated with stress singularity factor$(K_{prin})$ when the terminus shape was square, with average principal stress when the terminus shape was rounded. The conclusions are summarized as follows; (1) In the non-filleted model(e.g., butt joint, T-shape specimen), principal stress shows singularity at the bond terminus, intensity of stress(principal stress) singularity $(K_{prin})$ can use as the criteria of peel occurrence at the bond terminus. (2) In the filleted model(e.g., single lap joint), principal stress has not affected singularity at the bond terminus. Average principal stress$(K_{av})$ can use as the criteria of peel occurrence at the bond terminus.

Experimental Study of Emissivity with the Variation of Temperature and Shape Factor Using the Radiation Apparatus (복사 장치를 이용한 온도와 형상계수의 변화에 따른 방사율에 관한 실험적 연구)

  • Kim, Chung-Rae;Jeong, Byung-Cheol;Kang, Hyung-Suk
    • Journal of Industrial Technology
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    • v.25 no.B
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    • pp.135-140
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    • 2005
  • Voltage of radiometer is measured experimentally using the radiation apparatus in each case of iron- and copper-plates as specimen heating device. The length between radiometer and conical shield and the temperature of specimen heating device are considered as variables. The length between radiometer and conical shield controls the amount of radiation from the specimen heating device. Emissivity for both iron-and copper-plates are calculated by using Stefan-Boltzmann equation. One of results shows that emissivity for both materials increases as the length between radiometer and conical shield increases.

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A study on the Quantification of vibration mode by ESPI using A.O Modulator (ESPI에서 AO변조기를 사용한 진동모드 정량화에 관한 연구)

  • 박낙규;유원재;안중근;강영준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.207-210
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    • 2001
  • Recently, the study on the vibration analysis of machinery is greatly important and ESPI is widely used because of its many attractive features. Firstly, ESPI can be used to measure the vibration mode shape and the phase in real-time. Secondly, the conventional measuring methode, such as accelerometers, take much time to measure the whole field of object, but ESPI needs shorter time than other methods. Because ESPI is a field-inspection method. Thirdly, ESPI is a non-contact measuring system. ESPI does not have influence on the specimen. Beyond these features, there are several advantages in ESPI system. In this paper, the Stroboscopic ESPI system is described for measurement of a vibration mode shape. The Stroboscopic ESPI system had been used to visualize the vibration mode shape, in which EO(Electro-Optic)modulator was used to chop CW(Continuous Wavefront)laser. But it was not easy to control EO modulator and quantified the vibration amplitude and the phase of circular metal plate. At first, we found resonant frequency of the specimen by using time-averaged ESPI method. Nextly, the amplitudes of specimen were quantified by using Stroboscopic ESPI and we compare the results which were obtained in several chopping ratio.

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The Effects of Welding Clearance and bending moment on Spot Weldability (점용접 간극과 굽힘 모멘트가 용접성에 미치는 영향)

  • Lim, Jae-Kyoo;Song, Jun-Hee;Kuk, Jung-Ha;Yang, Seung-Hyon
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.55-60
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    • 2001
  • The automobile is made up of thousands of parts. Some parts are formed by pressing and combined by spot welding. To find weldability conditions of spot welding, clearance between two welding plates was made and after spot welding, weldability is evaluated by means of tensile shear load, nugget size and shape. Specimen used in this study was a steel plate of 1.2mm thickness and electrode was Cu-Cr alloy of 6mm diameter. When spot welding started, the clearance of two specimens was changed 0mm, 3mm and 5mm and distance from vise to measure influence of bending moment 25mm, 45mm, 65mm step by step. The fractured surface of specimen after this test was observed by Optical Microscope to measure microstructure and nugget shape. When clearance of two specimen was 3mm and 5mm, strength and nugget size was decreased and nugget shape was not clear. The much bending moment and crosshead speed are the much tensile shear load is.

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