• Title/Summary/Keyword: specific energy consumption (SEC)

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Estimation of the Energy Saving Potential using Energy Bandwidth Analysis in Manufacturing Plant (에너지 대역분석 기법을 이용한 생산플랜트에서 에너지절감 잠재량 산정)

  • Park, Hyung-Joon;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.60 no.4
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    • pp.236-240
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    • 2011
  • Currently one of the most importance issues in industrial sector is energy cost and energy efficiency. The manufacturing plants especially have made many efforts to reduce energy cost by implementing maintenances. But in many cases, they are not aware that how much energy could be saved more. If we know the best energy consumption, which signifies energy baseline, we can control the intensity of maintenances. One way to obtain the baseline is using proper statistics from a specific plant, a sector of industry. Energy bandwidth signifies the gap between actual Specific Energy Consumption(SEC) of a certain plant and minimum SEC of the best plant, and estimate energy saving potential(ESP) is a result of bandwidth analysis. We chose a model plant and implemented some maintenance for a year, and then we obtained ESP. Additionally we could determine the decreased amount of carbon emissions from the plant using Carbon Emissions Factor(CEF) by Intergovernmental Panel on Climate Change(IPCC).

Analysis of hydraulic system for seawater desalination plant through piping analysis program (배관 해석 프로그램을 통한 해수담수화 플랜트 수압 시스템 분석)

  • Choi, Jihyeok;Choi, Yongjun;Yang, Heungsik;Lee, Sangho;Choi, June-Seok
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.3
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    • pp.221-230
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    • 2020
  • In actual seawater desalination plant, the pressure loss due to frictional force of pipe is about 3~5 bar. Also, the pressure loss at pipe connection about 1~3 bar. Therefore, the total pressure loss in the pipe is expected to be about 4~8 bar, which translates into 0.111 to 0.222 kWh/㎥ of energy when converted into the Specific Energy Consumption(SEC). Reducing energy consumption is the most important factor in ensuring the economics of seawater desalination processes, but pressure loss in piping is often not considered in plant design. It is difficult to prevent pressure loss due to friction inside the pipe, but pressure loss at the pipe connection can be reduced by proper pipe design. In this study, seawater desalination plant piping analysis was performed using a commercial network program. The pressure loss and SEC for each case were calculated and compared by seawater desalination plant size.

Design and Assessment of Reliquefaction System According to Boil Off Gas Reliquefaction Rate of Liquefied Hydrogen Carrier (액화수소 운반선의 증발가스 재액화 비율에 따른 재액화 시스템의 설계 및 평가)

  • Cho, Wook-Rae;Lee, Hyun-Yong;Ryu, Bo-Rim;Kang, Ho-Keun
    • Journal of Navigation and Port Research
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    • v.44 no.4
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    • pp.283-290
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    • 2020
  • BOG (Boil Off Gas) generation is unavoidable in the liquefied hydrogen carrier, and proper measures are necessary to prevent pressure problems inside the cargo tank. The BOG can be used as propulsion fuel for ships, and the remaining parts used for propulsion must be effectively managed, such as in the form of reliquefying or burning. This study proposes an BOG reliquefaction system optimized for a 160,000 m3 liquefied hydrogen carrier with a hydrogen propulsion system. The system comprises a hydrogen compression and helium refrigerant section, and increases the efficiency by effectively using the cold energy of the BOG discharged from the cargo tank. In this study, the system was evaluated through the exergy efficiency and SEC (Specific Energy Consumption) analysis according to the rate of the reliquefaction of the BOG while the hydrogen BOG with a supply temperature of -220℃ entered the reliquefaction system. As a result, it showed SEC of 4.11 kWh/kgLH2 and exergy efficiency of 60.1% at the rate of reliquefaction of 20%. And the parametric study of the effects of varying the hydrogen compression pressure, inlet temperature of the hydrogen expander, and the feed hydrogen temperature was conducted.

Optimal Flow Rate Evaluation for Low Energy, High Efficiency Cleaning of Forward Osmosis (FO) (정삼투 공정의 저에너지 고효율 세정을 위한 최적 유속 평가)

  • Kim, Yihyang;Kim, Jungbin;Zhan, Min;Min, Dahae;Hong, Seungkwan
    • Membrane Journal
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    • v.29 no.6
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    • pp.339-347
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    • 2019
  • Forward osmosis (FO) is operated at a lower pressure than reverse osmosis (RO), which has great advantages in terms of fouling control, maintenance, membrane cleaning, and potential energy reduction. In particular, since the membrane fouling layer of the forward osmosis process has a relatively loose and dispersed property, it is possible to control the membrane fouling by physical cleaning, unlike the reverse osmosis process. However, existing studies do not apply the proper cleaning flow rate for forward osmosis physical cleaning, and thus there is a limit that the optimal operation can not be performed. Therefore, this study aims to evaluate the justification of proper flow rate that can show high efficiency cleaning with economical energy amount. The membrane fouling experiments of the forward osmosis process were maintained at a circulating flow rate of 8.54 cm/s and the recovery rates were compared with the three cleaning flow rates. As a result of this experiment, it was confirmed that the 2 × speed cleaning showed the same efficiency as the water permeability recovery rate of the 3 × speed cleaning, and it was confirmed that the 2 × speed cleaning was an appropriate flow rate with high cleaning efficiency and economical SEC.

Energy Recovery Technologies for Seawater Reverse Osmosis Desalination Systems : A Review (역삼투 방식의 해수담수화 플랜트 에너지 회수 기술)

  • Kim, Yeong-Min;Lee, Won-Tae;Choi, June-Seok;Kang, Man-Gon;Lee, Sang-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.4
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    • pp.573-579
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    • 2011
  • As rapid advances in technologies continue, seawater reverse osmosis (SWRO) desalination systems are now more energy-efficient than conventional thermal processes. Some SWRO desalination plants can achieve the specific energy consumption (SEC) below 2 kWh/$m^3$. Along with the development of new membranes and high-performance pumps, energy recovery devices (ERD), which recover the hydraulic energy of brine, have been developed to enhance energy efficiency. In this work, we reviewed general aspects of ERD technologies and their market trends. The advantages and disadvantages of various EDR technologies were compared to explore the future directions of ERD development.

Relationship among Physical & Chemical Properties of Supports and Performance of Methane Fermentation in Anaerobic Fluidized-Bed Reactor (혐기성 유동층 반응기에서 지지체의 물리.화학적 특성과 메탄 발효 성능 사이의 관계)

  • 조무환;남영섭정재학김정목
    • KSBB Journal
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    • v.8 no.5
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    • pp.431-437
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    • 1993
  • Active carbon which has the smallest bulk and wet density was found as the best support media among 4 different kinds of materials(celite, natural zeolite, Pusuk stone, active carbon) to make a proper fluidized-bed with small energy consumption. Its minimum and optimum fluidization velocity were found as 0.03cm/sec and 0.25cm/sec, respectively. As organic loading rate for methane fermentation was increased, CODcr removal efficiencies of all the media were decreased. But, CODcr, removal efficiencies of active carbon was maintained more than 90% in this experimental range of the organic loading rate. Larger amount of microorganism was adsorbed on the active carbon which has very high specific surface area. At the organic loading rate of 16g CODcr,/l day, its adsorbed cell mass was 157mg/g. Comparing natural zeolite with roast celite, adsorbed cell mass did not increase in proportion to specific surface area of the media. Even though roast celite has the same specific surface area as the Pusuk stone, its organic removal ability was superior to that of the Pusuk stone, which explains that the relatively great surface roughness and the positive surface charge are important for cell adsorption. It was concluded that the support media for anaerobic fluidized reactor should have small wet density and small fuidization velocity, if possible, in order to increase cell adsorption by reducing the fluid shear stress.

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Contribution of Advanced or Alternative Process to Carbon-Dioxide Emission Reduction in Olefin Production Plant (올레핀(Olefin) 생산 공정에서 발생하는 이산화탄소 배출 저감을 위한 신기술 적용 효과)

  • Wee, Jung-Ho;Choi, Kyoung-Sik;Kim, Jeong-In;Lee, Sang-Hoon
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.8
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    • pp.679-689
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    • 2009
  • Light olefins are very important hydrocarbons widely used as the raw materials of the most petrochemicals including plastics and medicines. In addition, the nation's olefin production capacity is regarded as one of the key indicators to predict the nation's economic scale and growth. Steam cracking of naphtha (or called "NCC (Naphtha Cracking Center) technology"), the traditional process to produce light olefins, is one of the most consuming energy processes among the chemical industries. Therefore, this process causes tremendous $CO_2$ emission. To reduce the energy consumption and $CO_2$ emission from NCC process, the present paper, firstly, investigates and analyses some alternative technologies which can be potentially substituted for traditional process. Secondly, applying the alternative technologies to NCC process, their effects such as energy savings, $CO_2$ emission reduction and CER (Certified Emission Reduction) were estimated. It is found that the advanced NCC process can reduce approximately 35% of SEC (Specific Energy Consumption) of traditional NCC process. This effect can lead to the reduction of 3.3 million tons of $CO_2$ and the acquisition of the 128 billion won of CER per year. Catalytic cracking of naphtha technology, which is other alternative processes, can save up to approximately 40% of SEC of traditional NCC process. This value equates to the 3.8 million tons of $CO_2$ mitigation and 147 billion won of CER per year.

Power density and fouling propensity of pretreatments in SWRO/PRO hybrid system (전처리기술별 전력밀도 및 파울링에 관한 연구)

  • Koo, Jae-Wuk;Nam, Sookhyun;Sim, Jinwoo;Kim, Eunju;Choi, Yongjun;Hwang, Tae-Mun
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.6
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    • pp.755-764
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    • 2016
  • Pressure retarded osmosis (PRO) processes can be implemented on a number of water types, using different technologies and achieving various power outcomes. In this study, Sewage facility effluent was used for feed solution of PRO and synthetic NaCl water for draw solution. This study was conducted to investigate effect of water quality of pretreatment on power density and flux decline in PRO process. The results show that organic and particulate foulants have to be removed for more stable operation. Flourescence technique with EEM enables to investigate the chemical properties of aquatic organic matter by extracting spectral information. Humic/fulvic matters and soluble microbial by-products were analyzed as the most affecting factors on the PRO performance. As a result of analyzing the whole system based on the energy consumption of the unit process, specific energy consumption(SEC) of the applicable technology for PRO pre-treatment should be about $0.2kWh/m^3$ or less.