• 제목/요약/키워드: spark-plasma sintering

검색결과 407건 처리시간 0.03초

Ni계 벌크 비정질 복합재의 제조 (Synthesis of Ni-based Bulk Metallic Glass Composites)

  • 이진규
    • 한국분말재료학회지
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    • 제15권4호
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    • pp.297-301
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    • 2008
  • The Ni-based bulk metallic glass matrix composites were fabricated by spark plasma sintering of mixture of gas-atomized metallic glass powders and ductile brass powders. The successful consolidation of metallic glass matrix composite was achieved by strong bonding between metallic glass powders due to viscous flow deformation and lower stress of ductile brass powders in the supercooled liquid state during spark plasma sintering. The composite shows some macroscopic plasticity after yielding, which was obtained by introducing a ductile second brass phase in the Ni-based metallic glass matrix.

Spark Plasma Sintering of the Ni-graphite Composite Powder Prepared by Electrical Explosion of Wire in Liquid and Its Properties

  • Thuyet-Nguyen, Minh;Kim, Jin-Chun
    • 한국분말재료학회지
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    • 제27권1호
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    • pp.14-24
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    • 2020
  • In this work, the electrical explosion of wire in liquid and subsequent spark plasma sintering (SPS) was introduced for the fabrication of Ni-graphite nanocomposites. The fabricated composite exhibited good enhancements in mechanical properties, such as yield strength and hardness, but reduced the ductility in comparison with that of nickel. The as-synthesized Ni-graphite (5 vol.% graphite) nanocomposite exhibited a compressive yield strength of 275 MPa (about 1.6 times of SPS-processed monolithic nickel ~170 MPa) and elongation to failure ~22%. The hardness of Ni-graphite composite had a value of 135.46 HV, which is about 1.3 times higher than that of pure SPS-processed Ni (105.675 HV). In terms of processing, this work demonstrated that this processing route is a novel, simple, and low-cost method for the synthesis of nickel-graphite composites.

방전 프라즈마 소결법에 의한 고밀도 TiN의 제조 (Fabrication of High Density TiN using a Spark Plasma Sintering Technique)

  • 심광보;원종한;김경훈
    • 한국세라믹학회지
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    • 제38권6호
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    • pp.587-592
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    • 2001
  • 난소결성의 TiN에 방전 플라즈마 소결법을 적용하여 고밀도 TiN 소결체를 제조하였다. 제조된 TiN 시편의 소결특성 및 입성장 정도를 평가하였으며, 전자현미경을 이용하여 미세구조를 분석하였다. Milling 과정동안 잠입된 $Al_2$O$_3$는 1$700^{\circ}C$ 이상의 소결온도에서 TiN 분말과 반응하여 부분적으로 액상을 형성하여 물질이동을 가속화함으로써 치밀화가 저온에서 시작하도록 함으로써 궁극적으로 결정립성장 제어에 기여하는 것으로 확인되었다. 이러한 현상은 굽어진 TiN 결정입계와 결정입계 삼중점에 존재하는 $Al_2$O$_3$를 포함하는 2차 결정상 cluster의 존재로 설명되어진다.

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Hydroxyapatite 와 titanium의 경사 기능 재료 제조 (Fabrication of functionally graded materials of hydroxyapatite and titanium)

  • 김성진;박지환;조경식;박노진
    • 한국결정성장학회지
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    • 제12권3호
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    • pp.144-148
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    • 2002
  • 수산화아파타이트/티타늄 복합체를 스파크 플라즈마 소결(SPS) 장치를 이용하여 4층 경사 기능 재료 (FGM)로 제조하였다. 수산화아파타이트/티타늄 복합체의 최대 밀도와 이축 강도는 $1200^{\circ}C$에서 8분 동안의 SPS 조건에서 얻었다. 그러나, 수산화아파타이트는 $1100^{\circ}C$에서 사칼슘인산염(TetCP)으로 분해되었고, 티탄산칼숨 화합물 ($CaTiO_3$)이 형성되었다. 수산화아파타이트에 티타늄을 첨가하면 수산화아파타이트가 저온에서 쉽게 분해되었다.

Cu기 벌크 비정질 복합체의 성형 및 특성 (Consolidation and Characterization of Cu-based Bulk Metallic Glass Composites)

  • 이진규;김택수
    • 한국분말재료학회지
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    • 제14권6호
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    • pp.399-404
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    • 2007
  • The Cu-based bulk metallic glass (BMG) composite was fabricated by spark plasma sintering (SPS) using of gas-atomized metallic glass powders and ductile brass powders. No defect such as pores and cavities was observed at the interface between the brass powder and the metallic glass matrix, suggesting that the SPS process caused a severe viscous flow of the metallic glass and brass phases in the supercooled liquid region, resulting in a full densification. The BMG composites shows some macroscopic plasticity after yielding, although the levels of strength decreased.

방전플라즈마 소결법에 의한 비정질/비정질 복합재의 제조 (Fabrication of Metallic Glass/metallic Glass Composites by Spark Plasma Sintering)

  • 이진규
    • 한국분말재료학회지
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    • 제14권6호
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    • pp.405-409
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    • 2007
  • The Cu-based bulk metallic glass (BMG) composites containing Zr-based metallic glass phase have been consolidated by spark plasma sintering using the mixture of Cu-based and Zr-based metallic glass powders in their overlapped supercooled liquid region. The Zr-based metallic glass phases are well distributed homogeneously in the Cu-based metallic glass matrix after consolidation process. The successful consolidation of BMG composites with dual amorphous phases was corresponding to the sound viscous flow of the two kinds of metallic glass powders in their overlapped supercooled liquid region.

Ultra-fine Grained and Dispersion-strengthened Titanium Materials Manufactured by Spark Plasma Sintering

  • Handtrack, Dirk;Sauer, Christa;Kieback, Bernd
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.725-726
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    • 2006
  • Ultra-fine grained and dispersion-strengthened titanium materials (Ti-Si, Ti-C, Ti-Si-C) have been produced by high energy ball milling and spark plasma sintering (SPS). Silicon or/and carbon were milled together with the titanium powder to form nanometer-sized and homogeneously distributed titanium silicides or/and carbides as dispersoids, that should prevent grain coarsening during the SPS compaction and contribute to strengthening of the material. The microstructures and the mechanical properties showed that strength, hardness and wear resistance of the sintered materials have been significantly improved by the mechanisms of grain refinement and dispersion strengthening. The use of an organic fluid as carrier of the dispersoid forming elements caused a significant increase in ductility.

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Microstructures and Mechanical Properties of Consolidated Mg-Zn-Y Alloy

  • Lee, Jin-Kyu;Kim, Taek-Soo;Jeong, Ha-Guk;Bae, Jung-Chan
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1035-1036
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    • 2006
  • The microstructure and mechanical properties of the $Mg_{97}Zn_Y_2$ alloy prepared by spark plasma sintering of gas atomized powders have been investigated. After consolidation, precipitates were observed to form in the ${\alpha}-Mg$ solid solution matrix of the $Mg_{97}Zn_1Y_2$ alloy. These precipitates consisted of $Mg_{12}YZn$ and $Mg_{24}Y_5$ phases. The density of the consolidated bulk Mg-Zn-Y alloy was $1.86g/cm^3$. The ultimate tensile strength and elongation were dependent on the consolidation temperature, which were in the ranges of 280 to 293 MPa and 8.5 to 20.8 %, respectively.

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Electrical Transport and Joule Heating of ZrB2 Network in SiC Matrix

  • Kim, Jung-Hun;Kim, Chang-Yeoul;Choi, Sung-Churl
    • 한국세라믹학회지
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    • 제55권5호
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    • pp.440-445
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    • 2018
  • To control the electrical properties of a SiC heating element, we sintered $SiC-ZrB_2$composites by using the spark plasma sintering method. The addition of $ZrB_2$ particles with lower electrical conductivity to the SiC matrices with comparatively higher electrical resistivity lowers the electrical resistivities of the composite material. The $ZrB_2$ particles aggregate to form large particles and 3-1, 3-2, and 3-3 networks, i.e., conduction paths. In our study, about $1-{\mu}m$-sized $ZrB_2$ powders start to form the conduction path at about 10 vol.% of addition, namely the threshold volume. The Joule heating experiment shows that 20 vol.% $ZrB_2$-added SiC heating element has outstanding heating efficiency.

SPS(Spark Plasma Sintering) 처리기술에 의한 연자성 철심재질의 특성 변화 (Characteristics Analysis of Soft Magnetic Composite Core Material by SPS Process)

  • 차현록;이규석;윤철호;정태욱
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 C
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    • pp.1442-1443
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    • 2006
  • 본 논문에서는 분말 연자성체에 플라즈마를 이용하였을 때 특성 개선에 관한 연구이다. 기존의 압분 방식은 낮은 강도를 갖는 단점 때문에 신뢰성에 문제가 있어서, 직접적인 모터분야에 연자성체(SMC)를 적용하는데 큰 문제점 이였다. 그러나 본 논문에서 제안하는 SPS(Spark Plasma sintering)공법을 적용한 모터 코어 제조 방법은 플라즈마를 이용하여 분말의 표면에서만 접촉이 일어나게 하는 소결 방식으로, 내부재질의 특성변화 없이 표면의 절연층끼리만 접촉되게 하여 자기적 특성의 손상없이 기계적인 강도를 높일 수 있었다. 실제적으로 기존의 압분체(Hoganass550+윤활제(KE))의 경우 파단강도가 700Mpa정도였으나 SPS를 적용시 1200Mpa까지 증가 되었다. 이러한 SPS 공법을 통해 연자성체(SMC)재질의 모터 Core 분야 적용하는 데 생기는 문제점을 해결하고자 하였다.

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