• Title/Summary/Keyword: solder joint inspection

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An optical sensor of a probing system for inspection of PCBs (인쇄회로기판 검사용 프로브시스템의 광학센서)

  • 심재홍;조형석;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1742-1745
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    • 1997
  • We have developed a highly responsible probing system for inspection of electrical properties of assemble PCB$_{s}$ (printed circuit boards). However, as the duration of the impact occurring between a probe and a solder joint on PCB is very short, it is very difficult to control the harmful peak impact force and the slip motion of the probe to sufficient level only by its vorce feedback control with high gains. To overcome these disadvantages of the prototype, it needs ot obtain some information of the solder joint in advance before the contact. In addition, to guarantee the reliability of the probing task, the probing system is required to measure several points around the probale target point at high speed. There fore, to meet such requirements, we propose a new noncontaet sensor capable of detecting simultaneously position and normal vectors of the multiple points around the probable target point in real time. By using this information, we can prepare a control strategy for stable contact motion on impact. In this paper, we described measuring priniciple, design, and development of the sensor. The effectiveness of the proposed sensor is verified through a series of experiments.s.

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Laser Soldering and Inspection of the Solder Joint (레이저 솔더링과 접합부 평가)

  • 한유희;김인웅;방남주
    • Laser Solutions
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    • v.2 no.1
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    • pp.38-42
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    • 1999
  • As very large scale integration technology has been developed, much more accurate, reliable technology is needed for outer lead bonding. Laser soldering has been researched as an alternative for fine pitch device bonding. This study is focused on how to select optimal laser soldering variables with which solder wets parent material, the microstructural results of laser soldering and the reliability test One of popular packages, QFP100 was soldered successfully with two kinds of solder. The inspection of the joint for reliability was carried out by optical microscope, SEM, EDAX and pull test, which demonstrated the superiority of laser soldering.

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Optimal algorithm of FOV for solder joint inspection using neural network (신경회로망을 이용한 납땜 검사 FOV의 최적화 알고리즘)

  • 오제휘;차영엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1549-1552
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    • 1997
  • In this paper, a optimal algorithm that can produce the FOV is proposed in terms of using the Kohonen's Self-Organizing Map(KSOM). A FOV, that stands for "Field Of View", means maximum area where a camera could be wholly seen and influences the total time of inspection of vision system. Therefore, we draw algorithm with a KSOM which aims to map an input space of N-dimensions into a one-or two-dimensional lattice of output layer neurons in order to optimize the number and location of FOV, instead of former sequentila method. Then, we show demonstratin through computer simulation using the real PCB data. PCB data.

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A Study on J-lead Solder Joint Inspection of PCB Using Vision System (시각센서를 이용한 인쇄회로기판의 J-리드 납땜 검사에 관한 연구)

  • 유창목;차영엽;김철우;권대갑;윤한종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.9-18
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    • 1998
  • The components with J-lead. which are more integrated and smaller than ones with Gull-wing. are rapidly being used in electronic board such as the PCB, for they have the advantage of occupying a small space compared to the other components. However, the development of inspection system for these new components is not so rapid as component development. Component-inspection with J-lead using vision system is difficult because they are hidden from camera optical axis. X-ray inspection, which has the advantage of inspecting the inside of solder state, is used to J-lead inspection. However. it is high cost and dangerous by leaking out X-ray compared to vision system. Therefore, in this paper, we design vision system suited to J-lead inspection and then propose algorithm which have flexibility in mount and rand error.

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A Study on the Creep Characteristics of QFP Solder Joints (QFP 솔더접합부의 크립특성에 관한 연구)

  • Cho, Yun-Sung;Cho, Myung-Gi;Kim, Jong-Min;Lee, Seong-Hyuk;Shin, Young-Eui
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.151-156
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    • 2007
  • In this paper, the creep characteristics of lead and lead-free solder joint were investigated using the QFP(Quad Flat Package) creep test. Two kind of solder pastes(Sn-3Ag-0.5Cu, Sn-0.2Sb-0.4Ag-37.4Pb) were applied to the QFP solder joints and each specimen was checked the external and internal failures(i.e., wetting failure, void, pin hole, poor-heel fillet) by digital microscope and X-ray inspection. The creep test was conducted at the temperatures of $100^{\circ}C$ and $130^{\circ}C$ under the load of 15$\sim$20% of average pull strength in solder joints. The creep characteristics of each solder joints were compared using the creep strain-time curve and creep strain rate-stress curves. Through the comparison, the Sn-3Ag-0.5Cu solder joints have higher creep resistance than that of Sn-0.3Sb-0.4Ag-37.4Pb. Also, the grain boundary sliding in the fracture surface and the necking of solder joint were observed by FE-SEM.

Path planning of the J-lead inspection using hopfield model (홉필드 모델을 이용한 J-리드 검사 경로 생성)

  • 이중호;차영엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1774-1777
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    • 1997
  • As factory automation is required, using the vision system is also essential. Especially, the pateh planning of parts with J-lead on PCB plays a import role of whole automation. Path planning is required because J-lead is scatteed compaed to L-lead on PCB. Therefore, in this paper, we propose path planning of part inspection with J-lead to use Hopfield Model(TSP : Traveling Salesman Problem). Then optical system suited to J-lead inspection is designed and the algorithm of J-lead solder joint and part inspection is proposed.

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A study on inspection area using neural network for vision systems (비젼 시스템에서 신경 회로망을 이용한 검사 영역에 관한 연구)

  • Oh, Je-Hui;Cha, Young-Youp
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.378-383
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    • 1998
  • A FOV, that stands for "Field Of View", refers to the maximum area where a camera could be wholly seen. If a FOV of CCD camera cannot the cover overall inspection area, the overall inspection area should be divided into sub-areas of size FOV. In this paper, we propose a new neural network-based FOV generation method by using a newly modified self-organizing map(SOM) which has multiple structure based on a self-organizing map, and uses new training rule that is composed of the movement, creation and deletion terms. Then, experiment results using real PCB indicate the superiority of the method developed in this study to the existing sequential method.al method.

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Solder Joint Inspection System using Support Vector Machine and Circular Illumination (Support Vector Machine과 원형 조명을 이용한 납땜 검사 시스템)

  • 심광재;윤태수;김항준
    • Proceedings of the Korean Information Science Society Conference
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    • 1999.10b
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    • pp.494-496
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    • 1999
  • 본 논문에서는 SV(Support Vector Machine)과 3단의 칼라 원형 조명장치를 이용한 효율적인 납땜 검사 시스템을 제안한다. 원형 조명장치를 이용하여 납땜부의 표면의 경사도에 의해서 생기는 명암의 분포로부터 납땜 검사를 위한 특징값을 추출한다. SVM은 추출된 특징값을 이용하여 납땜 영상을 정의된 타입중의 하나로 분류한다. SVM은 두 부류의 경계를 최대로 하는 최적경계를 학습하므로 납땜 영상과 같이 각 부류의 경계가 모호한 문제에 대해서 적은 수의 학습 데이터를 사용해도 우수한 성능을 나타낸다. 제안된 시스템은 현산업에서 사용되고 있는 다양한 표면실장형 부품에 대해서 적용해 본 결과 적은 학습 데이터에도 효율적으로 적용될 수 있음을 보였다.

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