• Title/Summary/Keyword: softening plasticity

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A Study on Prediction of Die Life of Warm Forging by Wear(I) -Construction of Die Wear Model- (마멸에 의한 온간단조의 금형수명 예측에 관한 연구(I) -금형 마멸 모델의 정립-)

  • 강종훈;박인우;제진수;강성수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.88-93
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    • 1998
  • The service life of tools in metal forming process is to a large extent limited by wear, fatigue fracture and plastic deformation. In warm forging processes wear is the predominant factor for operating lives of tools. To predict tool life by wear, Archard's wear model is generally applied. Usually hardness of die is considered to be a function of temperature in Archard's wear model. But hardness of die is a function of not only temperature but also operating time of die. To consider softening of die by repeated operations, it is necessary to express hardness of dies by a function of temperatures and operating time. By experiment of reheating of dies, die softening curves were obtained. Finally modified Archard's wear model in which hardness of die was expressed as a function of main tempering curve was proposed.

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High Temperature Deformation Characteristics (STS 430 고온변형 특성에 관한 연구)

  • 조범호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.179-182
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    • 2000
  • The dynamic softening behavior of type 430 ferritic stainless steel could be characterized by the hot torsion test in the temperature range of 900-110$0^{\circ}C$ and the strain rate range of 0.05-5/sec. It is found that the continuous dynamic recrystallization (CDRX) was a major dynamic softening mechanism. The effects of process variables strain ($\varepsilon$) stain rate($\varepsilon$)and temperature (T) on CDRX could be individually established from the analysis of flow stress curves and microstructure. The effect of CDRX individually established from the analysis of flow stress curves and microstructure. The effect of CDRX increased with increasing strain rate and decreasing temperature in continuous deformation. The multipass deformation processes were performed with 10 pass deformations. The CDRX effect occurred in multipass deformatioon. The grain refinement could be achieved from multipass deformation The grain refinement increased with increasing strain rate and decreasing temperature. Also the CDRX in multipass deformation was affected by interpass time and pass strain. The total strain was to be found key parameter to occur CDRX.

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Tool life Evaluation of Hot Forging about Plastic Deformation and Wear (소성변형 및 마멸을 고려한 열간 단조 금형의 수명 평가)

  • 이현철;김동환;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.163-168
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    • 2002
  • Hot forging is widely used in the manufacturing of industry machine component. The mechanical, thermal load and thermal softening which are happened by the high temperature in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. These are one of the main factors affecting die accuracy and tool life. That is because hot forging process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forging tool by wear and plastic deformation analysis considering tempering parameter has been carried out for automobile component. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

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HAZ 연화부를 가진 TMCP형 고장력강판의 압축최종강도에 관한 연구 - 정사각형판

  • 백점기;고재용
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.69-75
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    • 1990
  • In this paper, ultimate compressive strength of TMCP 50HT steel plates (yield stress .sigma.$_{o}$=36kg/mm$^{2}$) with HAZ softening is studied. Finite element method formulated by the author is applied to analyze the elasto-plastic large deflection behaviour of the plates. The influence of HAZ softening breadth, welding direction and slenderness ratio on the ultimate compressive strength is investigated. The results obtained are summarized as 1) With the increasing of the HAZ softening breadth, early plasticity on the plates is formed and then the ultimate compressive strength is decreased, in which about 8% of the ultimate strength for the plate with h/t=4(h: HAZ softening breadth, t: plate thickness) was reduced comparing with no HAZ softening. 2) The large decrease of the ultimate strength for the case that the welding direction is normal to the loading direction is occurred than the case that the welding direction is parallel to the loading direction. 3) The influence of HAZ softening on the ultimate compressive strength is serious for thick plates, while it may be negligible for thin plates.s.

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A softening hyperelastic model and simulation of the failure of granular materials

  • Chang, Jiangfang;Chu, Xihua;Xu, Yuanjie
    • Geomechanics and Engineering
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    • v.7 no.4
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    • pp.335-353
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    • 2014
  • The softening hyperelastic model based on the strain energy limitation is of clear concepts and simple forms to describe the failure of materials. In this study, a linear and a nonlinear softening hyperelastic model are proposed to characterize the deformation and the failure in granular materials by introducing a softening function into the shear part of the strain energy. A method to determine material parameters introduced in the models is suggested. Based on the proposed models the numerical examples focus on bearing capacity and strain localization of granular materials. Compared with Volokh softening hyperelasticity and classical Mohr-Coulomb plasticity, our proposed models are able to capture the typical characters of granular materials such as the strain softening and the critical state. In addition, the issue of mesh dependency of the proposed models is investigated.

Determining a novel softening function for modeling the fracture of concrete

  • Hossein, Karimpour;Moosa, Mazloom
    • Advances in materials Research
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    • v.11 no.4
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    • pp.351-374
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    • 2022
  • Softening function is the primary input for modeling the fracture of concrete when the cohesive crack approach is used. In this paper, based on the laboratory data on notched beams, an inverse algorithm is proposed that can accurately find the softening curve of the concrete. This algorithm uses non-linear finite element analysis and the damage-plasticity model. It is based on the kinematics of the beam at the late stages of loading. The softening curve, obtained from the corresponding algorithm, has been compared to other softening curves in the literature. It was observed that in determining the behavior of concrete, the usage of the presented curve made accurate results in predicting the peak loads and the load-deflection curves of the beams with different concrete mixtures. In fact, the proposed algorithm leads to softening curves that can be used for modeling the tensile cracking of concrete precisely. Moreover, the advantage of this algorithm is the low number of iterations for converging to an appropriate answer.

Combined hardening and localized failure with softening plasticity in dynamics

  • Do, Xuan Nam;Ibrahimbegovic, Adnan;Brancherie, Delphine
    • Coupled systems mechanics
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    • v.4 no.2
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    • pp.115-136
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    • 2015
  • We present for one-dimensional model for elastoplastic bar with combined hardening in FPZ - fracture process zone and softening with embedded strong discontinuities. The simplified version of the model without FPZ is directly compared and validated against analytical solution of Bazant and Belytschko (1985). It is shown that deformation localizes in an area which is governed by the chosen element size and therefore causes mesh sensitivity and that the length of the strain-softening region tends to localize into a point, which also agrees with results obtained by stability analysis for static case. Strain increases in the softening domain with a simultaneous decrease of stress. The problem unloads elastically outside the strain-softening region. The more general case with FPZ leads to more interesting results that also account for induced strain heterogeneities.

Plasticity-damage model parameters identification for structural connections

  • Imamovic, Ismar;Ibrahimbegovic, Adnan;Knopf-Lenoir, Catherine;Mesic, Esad
    • Coupled systems mechanics
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    • v.4 no.4
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    • pp.337-364
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    • 2015
  • In this paper we present methodology for parameters identification of constitutive model which is able to present behavior of a connection between two members in a structure. Such a constitutive model for frame connections can be cast in the most general form of the Timoshenko beam, which can present three failure modes. The first failure mode pertains to the bending in connection, which is defined as coupled plasticity-damage model with nonlinear softening. The second failure mode is seeking to capture the shearing of connection, which is defined as plasticity with linear hardening and nonlinear softening. The third failure mode pertains to the diffuse failure in the members; excluding it leads to linear elastic constitutive law. Theoretical formulation of this Timoshenko beam model and its finite element implementation are presented in the second section. The parameter identification procedure that will allow us to define eighteen unknown parameters is given in Section 3. The proposed methodology splits identification in three phases, with all details presented in Section 4 through three different examples. We also present the real experimental results. The conclusions are stated in the last section of the paper.

Finite Element Analysis of Strain Localization in Concrete Considering Damage and Plasticity (손상과 소성을 고려한 콘크리트 변형률 국소화의 유한요소해석)

  • 송하원;나웅진
    • Computational Structural Engineering
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    • v.10 no.3
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    • pp.241-250
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    • 1997
  • The strain localization of concrete is a phenomenon such that the deformation of concrete is localized in finite region along with softening behavior. The objective of this paper is to develop a plasticity and damage algorithm for the finite element analysis of the strain-localization in concrete. In this paper, concrete member under strain localization is modeled with localized zone and non-localized zone. For modeling of the localized zone in concrete under strain localization, a general Drucker-Prager failure criterion by which the nonlinear strain softening behavior of concrete after peak-stress can be considered is introduced in a thermodynamic formulation of the classical plasticity model. The return-mapping algorithm is used for the integration of the elasto-plastic rate equation and the consistent tangent modulus is also derived. For the modeling of non-localized zone in concrete under strain localization, a consistent nonlinear elastic-damage algorithm is developed by modifying the free energy in thermodynamics. Using finite element program implemented with the developed algorithm, strain localization behaviors for concrete specimens under compression are simulated.

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