• Title/Summary/Keyword: smart manufacturing

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A Case Study of the Construction of Smart Factory in a Small Quantity Batch Production System: Focused on IDIS Company (다품종 소량 생산 체제의 스마트 공장 구축 사례: (주) IDIS를 중심으로)

  • Oh, sea-nam;Park, won-chul;Riew, Moon Charn;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.46 no.1
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    • pp.11-26
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    • 2018
  • Purpose: This study is to help the construction of smart factories of other manufacturing enterprises through IDIS 's case of smart factory construction. Methods: We introduce the four phases of implementing smart factory building by IDIS company, which produces a small quantity of multi-odd units. Results: Through the smart factory construction, the cost of product is reduced due to the improvement of total productivity such as office work, production work, and energy saving, and sales are enhanced by customized production, quality / delivery reliability improvement. Conclusion: We present the actual examples needed to build the manufacturer's smart factory.

Analysis of the Ability of Recognize Objects for Smart Sensor According to Frequency Changing ( I ) (주파수 변화에 따른 HH 스마트센서의 센싱능력 평가(I))

  • 황성연;홍동표;박준홍
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.922-926
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    • 2001
  • This paper deals with sensing ability of smart sensor that has a sensing ability to distinguish materials according to frequency changing. We have developed a new signal processing method that can distinguish among different materials. The smart sensor was developed for recognition of materials. We estimated the sensing ability of smart sensor with the $R_{SAI}$ method according to frequency changing. Experiments and analysis were executed to estimate the ability to recognize objects according to frequency changing. Sensing ability of smart sensors was evaluated relatively through a new $R_{SAI}$ method. Applications of smart sensors are for finding abnormal conditions of objects (auto-manufacturing), feeling of objects (medical product), robotics, safety diagnosis of structure, etc.etc.

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Curriculum Development for Smart Factory Information Security Awareness Training (스마트공장 정보보호 인식교육을 위한 커리큘럼 개발)

  • Jeon, In-seok;Yi, Byung-gueon;Kim, Dong-won;Choi, Jin-yung
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.26 no.5
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    • pp.1335-1348
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    • 2016
  • Smart factory of Manufacturing sector is rapidly spreading, globally. In case of domestic, it is on going based on KOSF. It is neither lack of invest nor security of information due to it has been spread from manufacturing sector. Hence, that's very difficult to efficiency prevent from new type of intimidation and security accident happened sometimes from this situation. According to research information security condition with recognized new menace, there is a most efficient way is provide education of information security without any extra budget to safely spread smart factory. Thus, this study of research has developed security awareness training curriculum from international standard, requirement of the industry, and curriculum of educational institution based on NCS (National Competency Standard). It is be very helpful to spread smart factory safely due to expert group has been test of validity.

A Study on Strategic Utilization of Smart Factory: Effects of Building Purposes and Contents on Continuous Utilization (스마트 팩토리의 전략적 활용 연구: 구축 목적 및 내용이 지속적 활용에 미치는 영향)

  • Oh, Ju-Hwan;Kim, Ji-Dae
    • Korean small business review
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    • v.41 no.4
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    • pp.1-36
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    • 2019
  • The purpose of this study is to identify the relationships among purposes and contents of smart factory building and continuous utilization of smart factory. Specifically, this study identifies two types of purposes of smart factory building as follows: (1) improving productivity, (2) increasing flexibility. In this study, three aspects of smart factory building contents were suggested like this: (1) automation area (facility automation vs. work automation), (2) big data system focus (radical transformation vs. incremental improvement), and (3) value chain integration area (internal value chain integration vs. external value chain integration). In addition, we looked at how firm size moderates the purposes - contents - continuous utilization of smart factory relationship. A questionnaire survey was conducted on 151 manufacturing companies. More specifically, out of 151 companies, 100 are small-and-medium-sized enterprises and 51 large-sized enterprises. All questionnaires were targeted at companies with Smart Factory level above level 2. The analysis results of this study using Smart PLS statistical programs are as follows. First, the purposes of smart factory building including increasing productivity and flexibility had positive impacts on all of the contents of smart factory building. Second, all of smart factory building contents had positive impacts on the continuous use of smart factory except big data system for incremental improvement of manufacturing process. Third, the impacts of smart factory building purposes implementation on smart factory building contents varied depending on whether the purpose is productivity improvement or flexibility. Fourth, it was founded that firm size moderated the relationships of purposes - contents - continuous utilization of smart factory in such a way that large-sized firms tend to empathize the link between flexibility and smart factory building contents for continuous use of smart factory, while small-and-medium-sized-firms emphasizing the link between productivity and smart factory building contents. Most of the previous studies have focused on presenting current smart factory deployment cases. However, it is believed that this research has made a theoretical contribution in this field in that it established and verified a research model for the smart factory building strategy. Based on the findings from a working-level perspective, corporate practitioners also need to have a different approach to smart factory building, which should be emphasized depending on whether their purpose of building smart factory is to increase productivity or flexibility. In particular, since the results of this study identify the moderating effect of firm size, it is deemed necessary for firms to implement a smart factory building strategy suitable for their firm size.

Development Estimation Method to Estimate Sensing Ability of Smart Sensors (지능센서의 센싱능력 평가를 위한 평가기법 개발)

  • Hwang Seong-Youn;Murozono Masahiko;Kim Young-Moon;Hong Dong-Pyo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.99-106
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    • 2006
  • In this paper, the new method that estimates a sensing ability of smart sensor will be proposed. A study is estimation method that evaluates sensing ability about smart sensor respectively. According to acceleration(g) and displacement changing, we estimated sensing ability of smart sensor using SAI(Sensing Ability Index) method respectively. Smart sensors was made fer experiment. The types of smart sensor are two types(hard and soft smart sensor). Smart sensors developed for recognition of material. Experiment and analysis are executed for estimate the SAI method. In develop a smart sensor, the SAI method will be useful for finding optical design condition of smart sensor that can sense a material. And then dynamic characteristics of smart sensors(frequency changing, acceleration changing, critical point, etc.) are evaluated respectively through new method(SAI) that use the power spectrum density. Dynamic characteristic of sensor is evaluated with SAI method relatively. We can use the SAI for finding critical point of smart sensor, too.

KSB Artificial Intelligence Platform Technology for On-site Application of Artificial Intelligence (인공지능의 현장적용을 위한 KSB 인공지능 플랫폼 기술)

  • Lee, Y.H.;Kang, H.J.;Kim, Y.M.;Kim, T.H.;Ahn, H.Y.;You, T.W.;Lee, H.S.;Lim, W.S.;Kim, H.J.;Pyo, C.S.
    • Electronics and Telecommunications Trends
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    • v.35 no.2
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    • pp.28-37
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    • 2020
  • Recently, the focus of research interest in artificial intelligence technology has shifted from algorithm development to application domains. Industrial sectors such as smart manufacturing, transportation, and logistics venture beyond automation to pursue digitalization of sites for intelligence. For example, smart manufacturing is realized by connecting manufacturing sites, autonomous reconfiguration, and optimization of manufacturing systems according to customer requirements to respond promptly to market needs. Currently, KSB Convergence Research Department is developing BeeAI-an on-site end-to-end intelligence platform. BeeAI offers end-to-end service pipeline configuration and DevOps technologies that can produce and provide intelligence services needed on-site. We are hopeful that in future, the BeeAI technology will become the base technology at various sites that require automation and intelligence.

Autoencoder-based MCT Anomaly Detection Algorithm (오토인코더를 활용한 MCT 이상탐지 알고리즘 개발)

  • Kim, Min-hee;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.89-92
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    • 2021
  • In a manufacturing fields, an abnormality or breakdown of equipment is a factor that causes product defects. Recently, with the spread of smart factory services, a lot of research to predict and prevent machine's failures is actively ongoing. However, there is a big difficulty in developing a classification model because the number of abnormal or failure data of the machine is severely smaller than normal data. In this paper, we present an algorithm for detecting abnormalities in an MCT at manufacturing work site depending on the differences between inputs and outputs of Autoencoder model and analyze its performance. The algorithm detects abnormalities using only features of normal data from manufacturing data of the MCT in which abnormal data does not exist.

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A Design of Authentication Mechanism for Secure Communication in Smart Factory Environments (스마트 팩토리 환경에서 안전한 통신을 위한 인증 메커니즘 설계)

  • Joong-oh Park
    • Journal of Industrial Convergence
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    • v.22 no.4
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    • pp.1-9
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    • 2024
  • Smart factories represent production facilities where cutting-edge information and communication technologies are fused with manufacturing processes, reflecting rapid advancements and changes in the global manufacturing sector. They capitalize on the integration of robotics and automation, the Internet of Things (IoT), and the convergence of artificial intelligence technologies to maximize production efficiency in various manufacturing environments. However, the smart factory environment is prone to security threats and vulnerabilities due to various attack techniques. When security threats occur in smart factories, they can lead to financial losses, damage to corporate reputation, and even human casualties, necessitating an appropriate security response. Therefore, this paper proposes a security authentication mechanism for safe communication in the smart factory environment. The components of the proposed authentication mechanism include smart devices, an internal operation management system, an authentication system, and a cloud storage server. The smart device registration process, authentication procedure, and the detailed design of anomaly detection and update procedures were meticulously developed. And the safety of the proposed authentication mechanism was analyzed, and through performance analysis with existing authentication mechanisms, we confirmed an efficiency improvement of approximately 8%. Additionally, this paper presents directions for future research on lightweight protocols and security strategies for the application of the proposed technology, aiming to enhance security.

Development of Distributed Smart Data Monitoring System for Heterogeneous Manufacturing Machines Operation (이종 공작기계 운용 관리를 위한 분산 스마트 데이터 모니터링 시스템 개발)

  • Lee, Young-woon;Choi, Young-ju;Lee, Jong-Hyeok;Kim, Byung-Gyu;Lee, Seung-Woo;Park, Jong-Kweon
    • Journal of Digital Contents Society
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    • v.18 no.6
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    • pp.1175-1182
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    • 2017
  • Recent trend in the manufacturing industry is focused on the convergence with IoT and Big Data, by emergence of the 4th Industrial Revolution. To realize a smart factory, the proposed system based on MTConnect technology collects and integrates various status information of machines from many production facilities including heterogeneous devices. Also it can distribute the acquisited status of heterogeneous manufacturing machines to the remote devices. As a key technology of a flexible automated production line, the proposed system can provide much possibility to manage important information such as error detection and processing state management in the unmanned automation line.

Development of NCS and Embedded System-Based Training Program for Smart Manufacturing Application (스마트제조 적용을 위한 NCS 및 임베디드 기반 교육훈련 프로그램 개발)

  • Lee, Woo-Young;Son, Deuk-soo;Oh, Jae-Jun;Yu, Jong-Hyeok
    • Journal of Practical Engineering Education
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    • v.11 no.2
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    • pp.283-289
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    • 2019
  • Recently, product mobility, data compatibility and communication connectivity have become very important to the control system, depending on the application of smart manufacturing. Accordingly, embedded systems are essential in all industries including home appliances, telecommunication, and national defense. Therefore, the demand for embedded system development personnel is increasing further, and education and training programs are needed to combine the practical skills of industrial sites, including programming skills and hardware. Currently, embedded system education offers a variety of education centered on Aduino, but this is mostly for beginners and is not sufficient for majors. In addition, while various prototype studies related to embedded systems are active, the training and training programs for working-level human resources needed at industrial sites are very scarce. Therefore, in order to foster the working personnel of the embedded system for the application of smart manufacturing, this paper selected the capability unit through in-depth interviews and survey analysis of 10 experts based on NCS, and developed education and training programs and contents.