• Proceedings of the Korean Fiber Society Conference
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• 1996.10a
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• pp.29-34
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• 1996

In the present paper, the flow distribution in the hot air drying chamber of a sizing machine was numerically analyzed with respect to the geometries of the intake duct to obtain the more uniform flow distribution in the chamber. The result shows that the velocity distribution in the inlet of the chamber was significantly dependent on the the geometry of the intake duct. The degree of the non-uniformity in the chamber was reduced as the incident angle of the intake duct became to be smaller.

• Journal of Korean Institute of Industrial Engineers
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• v.33 no.2
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• pp.246-253
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• 2007

All of the machines in a production line can be classified into bottleneck and non-bottleneck machines. A bottleneck is a resource whose capacity limits the throughput of the whole production facility. This paper addresses a batch sizing problem at the bottleneck machine. Traditionally, most batch sizing decisions have been made based on the EOQ (economic order quantity) model where setup and inventory costs are considered while throughput rate is assumed to be given. However, since batch size affects the capacity of the bottleneck machine, the throughput rate may not be constant. As the batch size increases, the frequency of the setup decreases. The saved setup time can be transferred to processing time, which results in higher throughput. But, the larger batch size may also result in longer lead time and larger WIP inventory level. This paper presents an alternative method to determine batch size at the bottleneck machine in a manufacturing line. A linear search algorithm is introduced to find optimal throughput rate and batch size at the same time. Numerical examples are provided to see how the proposed method works and to investigate the effects of some parameters.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.591-592
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• 2012

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.40 no.4
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• pp.16-26
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• 2008

It is of great importance to decrease sheet break at the size press to enhance the runnability of today's high speed paper machines. To achieve this purpose it is required to control the penetration of the starch solutions at the size press. Use of ASA sizing system provides diverse advantages in improving machine runnability since it allows us to get rapid sizing development at the size press. Domestic paper industries, however, has not enjoyed these benefits of ASA sizing system mainly because of the poor efficiency of domestic corn starches used for ASA emulsification. To improve the emulsion stability and ASA sizing efficiency, it has been pointed out that new cationic starches are needed. In this study two methods of starch modifications, i.e. esterfication of cationic corn starch with OSA (Octenyl Succinic Anhydride), and acid hydrolysis by sulfuric acid were employed as methods to improve ASA sizing efficiency. The effect of these modification was compared with conventional cationic starches.

• Journal of Korean Institute of Industrial Engineers
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• v.22 no.2
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• pp.231-245
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• 1996

Semiconductor manufacturing line includes several batch processes which are to be controlled effectively to enhance the productivity of the line. The key problem in batch processes is a dynamic batch sizing problem which determines number of lots processed simultaneously in a single botch. The batch sizing problem in semiconductor manufacturing has to consider delay of lots, setup cost of the process, machine utilization and so on. However, an optimal solution cannot be attainable due to dynamic arrival pattern of lots, and difficulties in forecasting future arrival times of lots of the process. This paper proposes an efficient batch sizing heuristic, which considers delay cost, setup cost, and effect of the forecast errors in determining the botch size dynamically. Extensive numerical experiments through simulation are carried out to investigate the effectiveness of the proposed heuristic in four key performance criteria: average delay, variance of delay, overage lot size and total cost. The results show that the proposed heuristic works effectively and efficiently.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.37 no.4 s.112
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• pp.52-59
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• 2005

Most of printing paper market today have been occupied by western paper and some machine-made Hanji used don't show the characteristic advantages for traditional hand-made Hanji. Although hand-made Hanji has an aesthetic and qualitative value, it has limited uses because of poor printability as printing paper. Unlike western paper, conventional Hanji cannot be used as Printing paper because it is impossible to make the clear formation of printed dot and to develop a high level of sizing and picking problem occurs during printing. Improvements of physical and optical properties such as roughness, smoothness, air permeability, contact angle, opacity, and paper gloss as well as sizing level were accomplished through internal and surface sizing and calendering, which made the paper better suited for printing and decreased problems during printing.

• Journal of Korean Institute of Industrial Engineers
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• v.32 no.2
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• pp.98-103
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• 2006

In this research, the single machine capacitated lot-sizing and scheduling problem with sequence- dependent setup costs and setup times (CLSPSD) is considered. This problem is the extension of capacitated lot-sizing and scheduling problem (CLSP) with an additional assumption on sequence-dependent setup costs and setup times. The objective of the problem is minimizing the sum of production costs, inventory holding costs and setup costs satisfying customers' demands. It is known that the CLSPSD is NP-hard. In this paper, the MIP formulation is presented. To handle the problem more efficiently, a conceptual model is suggested, and one of the well-known meta-heuristics, the simulated annealing approach is applied. To illustrate the performance of this approach, various instances are tested and the results of this algorithm are compared with those of the CLPEX. Computational results show that this approach generates optimal or nearly optimal solutions.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.44 no.2
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• pp.18-28
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• 2012

This study was to develop a novel automatic system for measuring St$\ddot{o}$ckigt sizing degree and contact angle at a time. The conventional methods to measure sizing degree had serious problems in obtaining significant differences according to different dosages of a sizing agent, and moreover they disclosed unique limitation due to liquid types used and tester's subjectivity. However, the newly developed system could get reproducible results through total automation of all procedures including liquid dropping, image acquisition and measurement of both St$\ddot{o}$ckigt sizing degree and contact angle. For the St$\ddot{o}$ckigt sizing test, the automatic system could measure sizing degree with more definite differences according to different dosage of AKD, compared to the conventional method. For the contact angle test, the automatic system showed a similar trend to the conventional method but had smaller contact angles due to distortion of an image focus by a sheet curl than the conventional testing machine. The problem from the image out of focus due to specimen curl will be overcome with adopting a new specimen holder for the future system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.797-798
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• 2013

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.41 no.2
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• pp.20-25
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• 2009

Many researches are carried out for developing the technology to substitute the surface sizing, although this process improves physical properties and water resistance of paper. This is because surface sizing has fundamental limitation to increase drying energy consumption and to restrict speed of paper machine. However, practical and effective technologies were not developed yet. In this study, we investigated the possibility of the substitution of surface sizing using internal starches, such as cationic starch and oxidized starch. To identify effects of internal starches on physical and optical properties, papers were not only made by adding internal starches into pulp slurry but papers surface sized with oxidized starch were also prepared to compare physical and optical properties. Consequently, tensile strength and internal bond of paper containing internal starches were higher than those of surface sized paper by controlling the type and addition level of cationic starch.