• Title/Summary/Keyword: sintering process

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Synthesis of the $\textrm{BaTiO}_3$ Powders by the Glycine-Nitrate Process and Sintering Characteristics (Glycine-Nitrate 법에 의한 $\textrm{BaTiO}_3$ 분말합성 및 소결특성)

  • Kim, Gu-Dae;Park, Ji-Ae;Lee, Hong-Rim;Song, Hyu-Seop
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.51-56
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    • 1999
  • The $BaTiO_3$ powders were synthesized by GNP (Glycine-Nitrate process). The powders were prepared using carbonate and alkoxide as starting materials and nitric acid was used as a solvent for starting materials as well as an oxidant for combustion. the effects of aggregates in $BaTiO_3$ powders on green densities, sintering and dielectric characteristics were investigated. When the glycine/cation molar ratio was 1.2, reactivity of self-combustion was most intensive and the degree of aggregates after calcination was low. On sintering at $1400^{\circ}C$, maximum theoretical relative density(94.99%%0 was obtained in case of 1.2 molar ratio of glycine/cation. The dielectric constant of this sintered $BaTiO_3$ was 1919.

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Numerical Analysis of Sintering Bed Combustion; Applying Supplying Gaseous Fuel and Flue Gas Recirculation Processes (소결 베드 연소 수치해석의 확장 - 가스 연료 주입 및 배가스 재순환 공정 적용)

  • Lee, Younghun;Yang, Won;Cho, Byungkook;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.9-13
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel for increasing quality and flue gas recirculation for increasing productivity are considered and effect of both processes are discussed.

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Synthesis of Al/AlN Composites by Mechanical Alloying and the Effect of PCA on Their Properties (기계적 합금화법에 의한 Al/AlN 복합체 제조 및 PCA 영향)

  • Kim, Seok-Hyeoun;Kim, Yong-Jin;Ahn, Jung-Ho
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.238-243
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    • 2011
  • Al/AlN composites were synthesized by mechanical alloying using process control agents(PCAs). Three different PCAs which contain N element, were examined to see the effectiveness of ball-milling and the nitridation during sintering. Among examined PCAs, $C_8H_6N_4O_5$ was the most effective to facilitate ball-milling and to form nitrides during a subsequent sintering. By a proper control of ball-milling and sintering, we could obtained surface-hardened Al-based composites.

Improvement in Sinterability Iorn-Copper- Tin Compact (fe-Cu-Sn계 입분체의 소결성 향상)

  • 김윤채
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.50-54
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    • 2000
  • In order to reduce the sintering temperature of iron based sintered parts, sinteing properties of iron-copper prealloyed powder were investigated at various temperatures in the range of 700∼890$^{\circ}C$, and than the rusults were compared with those of the conventional iron-copper-tin compact using elemental powders, The using of prealloyed as a new process improved its sintering performance at lower temperature than elemental powder as the conventional process. The relative sintered density and radial crushing stength of the compact using prealloyed were higher than those of using elemental powder at all sintering temperature. For example, the radial curength of the compact using powder was about 50kg/mm2 at 700$^{\circ}C$, while that of the compact using elemental powder sintered at 890$^{\circ}C$ was 43kg/mm2.

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A New Control Algorithm for the Direct Digital Control Loops of Sintering Processes (소결공장의 계산기 제어를 위한 새로운 제어 앨고리)

  • 권욱현;고명삼;이상정;김점근;백기남;김대원
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.1
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    • pp.43-51
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    • 1987
  • In this paper, a state-space model of the burnthrough point control system of an industrial sintering process is derived. The model is then used in designing a self-tuning controller which consists of the receding horizon control law and a least-squares prediction algorithm with covariance resetting. By applying this controller to POSCO IV sintering process, satisfactory experimental results have been obtained. This paper presents some of these real-time experimental results and analyzes the control performance through productivity, operation indices, quality, sintered material composition, etc. From these experimental results and simulation results, the validity of the model can be observed. Moreover, the properties of the controller, e.g. stability, steady-state error, are shown based on the model.

Thermoelectric Properties of N-type 90% $Bi_2Te_3$+10% $Bi_2Se_3$ Thermoelectric Materials Produced by Melt spinning method and Sintering (Melt spinning법에 의한 n형 90% $Bi_2Te_3$+10% $Bi_2Se_3$ 열전소결체의 열전특성)

  • 김익수
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.50-56
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    • 1998
  • A new process using rapid solidification (melt spinning method) followed by pressing and sintering was investigated to produce the n-type thermoelectric ribbons of 90% $Bi_2Te_3$+10% $Bi_2Se_3$ doped with $CdCl_2$. Quenched ribbons are very brittle and consisted of homogeneous $Bi_2Te_3-Bi_2Se_3$ pseudo-binary solid solutions. Property variations of the materials was investigated as a function of variables, such as dopant $CdCl_2$ quantity and sintering temperature. When the process parameters were optimized, the maximum figure of merit was $2.146{\times}10^{-3}K^{-1}$.

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Fabrication of Bulk Metallic Glass Composites by Mechanical Milling with Subsequent Spark Plasma Sintering Process (기계적 밀링 및 방전 플라즈마 소결 공정을 이용한 벌크 비정질 복합재의 제조)

  • Lee, Jin-Kyu;Kim, Taek-Soo;Kim, Jeong-Gon
    • Journal of Powder Materials
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    • v.14 no.3 s.62
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    • pp.197-201
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    • 2007
  • Bulk metallic glass (BMG) composite was fabricated by consolidation of milled metallic glass composite powders. The metallic glass composite powder was synthesized by a controlled milling process using the Cu-based metallic glass powder blended with 30 vol% Zr-based metallic glass powders. The milled composite powders showed a layered structure with three metallic phases, which is formed as a result of mechanical milling. By spark plasma sintering of milled metallic glass powders in the supercooled liquid region, a fully dense BMG composite was successfully synthesized.

Study on the fabrication and the growth mechanism of Bi-2223 superconducting phase by diffusion method (확산법에 의한 Bi-2223 초전도상의 제조 및 성장기구에 관한 연구)

  • 최성환;최효상;한태희;황종선;한병성
    • Electrical & Electronic Materials
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    • v.7 no.4
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    • pp.281-288
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    • 1994
  • According to spread volume of B(BiPbCuO) layer, composition ratio and each stage of sintering process, we studied stability of high Tc superconductor phase and generation and growth movement of superconducting phase. The dual layer composed of SrCaCuO and BiPbCuO compound were prepared to develop the Bi-2223 superconductor[108K] through interaction and diffusion during sintering process. The dual layer samples were sintered at 830.deg. C for 0-210 hours. From the result, the optimum conditions were : spread volume(A:B=1:0.6), sintering time(210h) and composition ratio(A:S $r_{2}$C $a_{2}$C $u_{2}$- $O_{x}$, B:B $i_{1.9}$P $b_{0.5}$C $u_{3}$ $O_{y}$) at 830.deg. C.. C.C.C.

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Effect of Sintering Temperature on the Thermoelectric Properties of Bismuth Antimony Telluride Prepared by Spark Plasma Sintering (방전플라즈마 소결법으로 제조된 Bismuth Antimony Telluride의 소결온도에 따른 열전특성)

  • Lee, Kyoung-Seok;Seo, Sung-Ho;Jin, Sang-Hyun;Yoo, Bong-Young;Jeong, Young-Keun
    • Korean Journal of Materials Research
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    • v.22 no.6
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    • pp.280-284
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    • 2012
  • Bismuth antimony telluride (BiSbTe) thermoelectric materials were successfully prepared by a spark plasma sintering process. Crystalline BiSbTe ingots were crushed into small pieces and then attrition milled into fine powders of about 300 nm ~ 2${\mu}m$ size under argon gas. Spark plasma sintering was applied on the BiSbTe powders at 240, 320, and $380^{\circ}C$, respectively, under a pressure of 40 MPa in vacuum. The heating rate was $50^{\circ}C$/min and the holding time at the sintering temperature was 10 min. At all sintering temperatures, high density bulk BiSbTe was successfully obtained. The XRD patterns verify that all samples were well matched with the $Bi_{0.5}Sb_{1.5}Te_{3}$. Seebeck coefficient (S), electric conductivity (${\sigma}$) and thermal conductivity (k) were evaluated in a temperature range of $25{\sim}300^{\circ}C$. The thermoelectric properties of BiSbTe were evaluated by the thermoelectric figure of merit, ZT (ZT = $S^2{\sigma}T$/k). The grain size and electric conductivity of sintered BiSbTe increased as the sintering temperature increased but the thermal conductivity was similar at all sintering temperatures. Grain growth reduced the carrier concentration, because grain growth reduced the grain boundaries, which serve as acceptors. Meanwhile, the carrier mobility was greatly increased and the electric conductivity was also improved. Consequentially, the grains grew with increasing sintering temperature and the figure of merit was improved.