• Title/Summary/Keyword: sintered density

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Relationship between Hardness and Relative Ddensity in Sintered Metal Powder Compacts (금속분발소결체의 경도와 상대밀도 관계)

  • 박종진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.168-174
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    • 1998
  • In the present study, a method for measuring the relative density by the hardness measurement was proposed for sintered metal powder compacts. It is based on the indentation force equation, by which the relative density is related with the hardness, that was obtained by the finite element analysis of rigid-ball indentation on sintered metal powder compacts. For verifying the method, it was applied to prediction of density distributions in sintered and sintered-and-forged Fe-0.5%C-2%Cu powder compacts.

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Prediction of Density Distribution in Sintered Metal Powder Compacts by Indentation Force Equation (압흔하중식에 의한 금속소결분말체내에서의 밀도분포 예측)

  • 박종진
    • Journal of Powder Materials
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    • v.4 no.3
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    • pp.188-195
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    • 1997
  • In most of sintered metal powder compacts, the sintered density distribution is controlled to be as high and uniform as possible to ensure the required mechanical properties. In general, the density distribution in the compacts is not uniform and not easy to measure. In the present study, a method for measuring the density distribution was developed, based on the indentation force equation by which the hardness and the relative density were related. The indentation force equation, expressed as a function of strength constant, workhardening coefficient and relative density, was obtained by finite element analysis of rigid-ball indentation on sintered powder metal compacts. The present method was verified by comparing the predicted density distribution in the sintered Fe-0.5%C-2%Cu compacts with that obtained by experiments, in which the density distribution was directly measured by machining the compacts from the outer surface progressively.

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Prediction of Relative Density by Hardness in Compressed Sintered-Metal Powder (경도를 이용한 소결압축금속분말의 상대밀도 예측)

  • 김진영;박종진
    • Transactions of Materials Processing
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    • v.6 no.6
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    • pp.508-516
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    • 1997
  • Forging process on sintered powder metals has been applied to produce automotive parts which require a high level of strength. In those parts, the measurement of relative density is very important because a low relative density density causes deterioration of strength. In the present study, an indentation force equation was proposed by which the result obtained from the hardness measurement is used to evaluate the relative density. This equation was applied to the prediction of the relative density in cylindrical specimens which were first sintered and then forged at the room temperature and at an elevated temperature. The experimental results were compared with predictions with and without consideration of the workhardening effect on the powder.

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Relation Between Density and Porosity in Sintered $UO_2$ Pellets

  • Sang Ho Na;Si Hyung Kim;Young-Woo Lee;Myung June Yoo
    • Nuclear Engineering and Technology
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    • v.34 no.5
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    • pp.433-435
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    • 2002
  • The relation between sintered densities and porosities in UO$_2$ pellets is investigated. The open porosity decreases linearly up to about 95% T.D.,(theoretical density) as the sintered density increases whereas, above 96% T.D., sintered UO$_2$ pellets do not have any open pores. The fraction of open porosity to the total porosity also decreases linearly as the sintered density increases, though the slope is lower than that of open porosity and, above 95% T.D., the fraction decreases rapidly to approach a zero.

Pore Size and its Distribution as a Function of Sintered Density of UO2-20 wt%CeO2Pellets (UO2-20 wt%CeO2소결체의 밀도에 따른 기공크기 및 분포)

  • 나상호;김기홍;김시형;이영우;유명준
    • Journal of the Korean Ceramic Society
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    • v.40 no.6
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    • pp.572-576
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    • 2003
  • Open/closed porosity, pore size and its distribution and pore type as a funtion of sintered density of UO$_2$-20 wt%CeO$_2$ pellets were investigated. Pore appeared almost closed-type with the density above 96% of the theoretical density. Bimodal pore size distribution was observed regardless of the sintered density, but the number of pore decreased with increasing the sintered density. The shape of pore was changed from irregular shape to round type with increasing the sintered density.

Effect of $Nb_2O_5$ and $UO_2$ Powder Types on Sintered Density and Grain Size of the $UO_2$ Pellet

  • Yoo, Ho-Sik;Kim, Hyung-Soo
    • Nuclear Engineering and Technology
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    • v.29 no.3
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    • pp.196-200
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    • 1997
  • The variation of sintered density and fain size in ex-AUC, ex-ADU and granulated ex-ADU UO$_2$ pellets in which 0.1~1.0wt% Nb$_2$O$_{5}$ were doped were examined. Pellets were sintered in an atmosphere of H$_2$ at 1$700^{\circ}C$ for 4h. All the specimens tested shooed more than 94% T.D.(Theoretical Density). Sintered density decreased with increasing the amount of Nb$_2$O$_{5}$. Powder types had little influence on the sintered density. Pore size distribution was shifted to the larger ones as Nb$_2$O$_{5}$ was added. The increase of total pore volume and grain growth due to the addition of Nb$_2$O$_{5}$ were thought to be the cause of the sintered density decrease. The largest grain size was seen in the 1. 0wt% Nb$_2$O$_{5}$ doped ex-AUC UO$_2$ pellets. Their average size was 13.9 ${\mu}{\textrm}{m}$.m}$.

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Effect of Calcination Temperature on Densification of Magnesia (하소온도가 Magnesia의 치밀화에 미치는 영향)

  • Chon, Uong;Jeong, Dae-Sik;Kim, Hyo-Joon
    • Journal of the Korean Ceramic Society
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    • v.34 no.6
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    • pp.659-667
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    • 1997
  • The effect of calcination temperature of Mg(OH)2 on the green density and densification of MgO was investigated. It was observed that the impure magnesium hydroxide powder showed a higher crystallization rate while it had a lower tendency of agglomeration between periclae crystallites, as compared to that of the pure magnesium hydroxide powder. In the case of calcination of the powders under 85$0^{\circ}C$, the impure powder showed the higher green and sintered density. In spite of higher green density upon the calcination over 100$0^{\circ}C$, the impure powder showed the lower sintered density, caused by exaggerated growth of the periclase crystallites. The highest sintered densities in the both powders were obtained at the calcination temperature of 100$0^{\circ}C$. And the green density was inversely proportional to the sintered density at the calcination over 100$0^{\circ}C$.

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The Study of Laser Weldability of two different Metal, Carbon Steel and Sintered Materials, Depends on the Sintered Density (소결밀도에 따른 분말 소결금속과 탄소강의 이종금속 레이저 용접성 고찰)

  • Kim, Yong;Yang, Hyun-Seok;Park, Ki-Young;Lee, Kyoung-Don
    • Laser Solutions
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    • v.11 no.2
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    • pp.8-14
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    • 2008
  • Sintered specimen which used for a blade of diamond tool was manufactured in order to verify $CO_2$ laser weldability depend on sintered temperature. Five kind of specimen were prepared and the range of temperature is from $600^{\circ}C$ to $1000^{\circ}C$ at intervals of $100^{\circ}C$. As a result of the sintered density test, the porosity rate appeared in the range of $2.1%{\sim}21.4%$. After welding, the most segments had exceeds the minimum fracture stress (600MPa, The Standard Safety of Europe) at the welding strength test except on the sintered at $600^{\circ}C$. In case of the sintered at $700^{\circ}C$, even satisfied the safety allowable stress but cannot get the good quality for bead appearance because of humping defect. In the conclusion, we could know that it showed not only relatively soundness bead but also enough welding strength when the sintered blade of diamond tool is included less than 4% of porosity rate.

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Sintered Properties and Microstructural Defects of Zirconia Ceramic Implant Fabricated by Injection Molding and Hot Isostatic Pressing (HIP) (사출성형 및 열간가압 소결법으로 제작된 지르코니아 세라믹 임플란트의 소결물성 및 미세구조적 결함)

  • Hyun Jung Park;Jeong Sik Park;Jong Kook Lee
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.4
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    • pp.215-222
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    • 2023
  • 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals, 3Y-TZP) ceramics are emerging as dental implant materials due to their superior optical and mechanical properties as well as excellent biophysical properties, in spite of low bioactivity. In this study, we investigated to sintered properties and microstructural defects of dental zirconia implants fabricated by ceramic injection molding and post-HIP (Hot isostatic pressing) processing and analyzed the processing parameters related with the obtainment of its high sinterd density. Sintered and microstructural parameters, i.e, apparent density, grain size and phase composition of zirconia implants fabricated by injection molding were dependent on the fixtute size and implant type. Maximum sintered density of 99.2% and minimum grain size of 0.3-0.4 ㎛ were obtained from large-scaled 2-body sample. In 1-body ceramic implant, high sintered density of 99.5% was obtained, but it had a little monoclinic phase and wide grain size distribution.

The Effect of $Ba^{2+}$ion Dissolution on Microstructural Changes and Electrical Properties in $BaTiO_3$ Aqueous Slurry System (나노 $BaTiO_3$ 수계슬러리에서 미세구조 및 전기적 특성에 미치는 $Ba^{2+}$이온 용출의 영향)

  • 김상우;신용욱;이해원;윤기현
    • Journal of the Korean Ceramic Society
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    • v.37 no.5
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    • pp.511-515
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    • 2000
  • The effect of Ba2+ ion dissolution with different pH and amount of PAA on microstructural changes of green and sintered bodies and its electrical properties was studied in aqueous nano-size BaTiO3 slurry system. The dissolution of Ba2+ was least at strong base, pH 10.8 and by addition of amount of 0.15 wt% PAA. The green body with the lowest of dissolution of Ba2+ at pH 10.8 and 0.15 wt% PAA had minimum values of average pore size, 40nm and shown high increase of sintered density. The compact sintered at 125$0^{\circ}C$ for 2 hr with highest Ba2+ dissolution had low density and dielectric constant due to abnormal grian growth. However, the sintered body with the lowest Ba2+ dissolution had high sintered density and then shown high dielectric constant.

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