• 제목/요약/키워드: sinter

검색결과 165건 처리시간 0.025초

반응결합한 알루미나의 미구조와 파괴거동에 대한 비교 연구 (A Comparative Study of Microstructure and Fracture Behavior in Reaction-Bonded Alumina)

  • 이종호;장복기
    • 한국세라믹학회지
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    • 제29권7호
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    • pp.517-524
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    • 1992
  • For the present study two alumina bodies were prepared. The sinter-aid alumina body(SAA) was made by conventional sinter-process using sintering additives of TiO2 & MgO/CaO and the reaction-bonded alumina (RBA) made from Al-Al2O3 mixed powder. A comparison was made between those two bodies and this investigation seeks to evaluate their microstructure, physical properties and material's reliability as well as their fracture behaviour. In spite of its considerable microstructural densification accompanied by sintering shrinkage, SAA is largely inferior to RBA in fracture strength. However, SAA shows a somewhat higher m-value than RBA in respect to the material's reliability, the Weibull modulus(m). RBA, which has high fracture strength, shows much longer lifetime under static loading than SAA. Though, as with m of fracture strength, the reliability(mt) of lifetime prediction in RBA is less high than of SAA.

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공구강 분말 성형체의 치밀화 거동과 결정립 성장에 관한 유한 요소 해석 (A Finite Element Analysis for Densification Behavior and Grain Growth of Tool Dteel Powder Compacts)

  • 전윤철
    • 한국분말재료학회지
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    • 제4권2호
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    • pp.90-99
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    • 1997
  • Densification behavior and grain growth of tool steel powder compacts during pressureless sintering, sinter forging, and hot isostatic pressing were investigated. Experimental data were compared with results of finite element calculations by using the constitutive model of Abouaf and co-workers and that of McMeeking and co-workers. Densification and deformation of tool steel powder compacts were studied by implementing power-law creep, diffusional creep, and grain growth into the finite element analysis. The shape change of a powder compact in the container during hot isostatic pressing was also studied. The theoretical models did not agree well with experimental data in sinter forging, however, agreed well with experimental data in hot isostatic pressing.

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인장강도 시험을 통한 질화규소 소재의 설계계수 계산 (Calculation of Design parameter of Si3N4 for Engineering part through the Measurement of Tensile strength)

  • 최영민;이재도;고준
    • 한국세라믹학회지
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    • 제33권6호
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    • pp.709-717
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    • 1996
  • Design parameter of Si3N4 for engineering part could be calculated through the measurement of tensile strength with cylindrical specimen($\Phi$=7.15, ι=110mm) Relative densities of Si3N4 test specimen prepared by pressure-less sintering (PLS) and sinter/HIP were 98.5 and 99.2% respectively. Tensile strength of Si3N4 was 378 MPa for PLS and 509 MPa for sinter/HIP. By the Weibull statistic Design parameter such as Weibull modulus m=8-12 could be calcuated. Fracture strength of Si3N4 related to volume could be effectively pridicted by using Weibull theory.

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제철 소결 공정에서 추가 가스 연료 주입에 따른 영향 (Effect of Additional Gaseous Fuel in Iron Ore Sinter Process)

  • 이영헌;최상민;양원;조병국
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2012년도 제44회 KOSCO SYMPOSIUM 초록집
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    • pp.21-24
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel in the upper part of bed is considered and effect of fuel is discussed. (max. 80 words).

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원호 형상을 가지는 분말자석 단조성형공정에서의 예비성형체 설계 (Preform Design for the Sinter-forging Process of Arc-shaped Powdered Magnets)

  • 김승호;이충호;허훈
    • 소성∙가공
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    • 제8권2호
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    • pp.135-142
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    • 1999
  • Tube Process(TP) is one of the processes to produce permanent magnets. Advantage claimed for this process is that it can accmplish both densification and anisotropication in one step forming. This process is distinguished from other processes since it uses deformable tube for densification of powder magnets. TP has, however, difficulties in manufacturing permanent magnets from Nd-Fe-B green powder due to folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding, lead magnets into almost desired final shape and get uniform densification. In this paper, preform design for TP is carried out without a deformable tube to investigate the behaviour of magnet sinter-forging. Preform design is accomplished to increase the effective magnet area with a near net shape and uniform densification.

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Mullite-Zirconia 복합체의 미세구조와 기계적 성질에 미치는 $Al_2O_3$ 강화재 형상의 영향 (The Effect of $Al_2O_3$ Reinforcement Shapes on the Microstructure and Mechanical Properties of Mullite-Zirconia Composites)

  • 박상엽
    • 한국세라믹학회지
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    • 제32권7호
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    • pp.846-852
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    • 1995
  • The multiply reinforced mullite-zirconia composites were prepared with addition of Al2O3 particles, platelets, and fibers. The sinter-HIP specimens (presintered at 1$700^{\circ}C$ and hipped at 1$600^{\circ}C$) showed that the fracture toughness of Al2O3 fiber reinforcement (4.4 MPa.{{{{ SQRT {m} }}) was higher than those of platelet (4.0 MPa.{{{{ SQRT {m} }}) and of particle (3.9MPa.{{{{ SQRT {m} }}) reinforcement, whereas the fracture strength of Al2O3 particle reinforcement (304 MPa) was higher than those of platelet (293MPa) and of fiber (248MPa) reinforcement.

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Brake Lining Can be Applied to Super High Speed Vehicle

  • Nakano, Satoru;Maejima, Takashi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1305-1306
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    • 2006
  • A new material was developed to achieve improvement of heat durability, improvement of wear resistance, stability of friction coefficient and reduction in aggression to counterpart, because it is difficult to maintain braking properties by using currently available materials in the train wagons used for high-speed transportation. As a result, the new material showed a stable wear resistance even in the speed range of 350km/h, where improvement was also confirmed in reduction of aggression to counterpart material by more than approximately 10%. This development was adopted for the brake lining in the Taiwan High Speed Rail project.

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열간 정수압 소결(HIP)에 의한 Y-Ba-Cu-O계rhdhs 초전도체의 제작 및 특성 (Properties of Y-Ba-Cu-O High Tc superconductor prepared by sintering, sintering+HIP encapsulation)

  • 김종문;백수현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1988년도 추계학술대회 논문집
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    • pp.36-40
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    • 1988
  • High TC Y-Ba-Cu-O Superconductors were fabricated by sintering, sinter+HIP encapsulation. Specimens were sintered at 920$^{\circ}C$∼960$^{\circ}C$. A part of sintered specimens were treated by HIP, and HIP conditions were 150 MPa, 880$^{\circ}C$, 30min under the Ar atmosphere. The relative density of HIP specimens was increased 5∼8% in comparison with sintered one(90∼93% relative density). X-ray analysis represented the orthorhobic-tetragonal phase transition with annealing condition. Tc measurements showed a sharp drp within 3$^{\circ}C$, 91K onset and 89K offset. Transport current density(Jc) of sintered specimens showed typically∼159A/㎤ but that of sinter+HIP encapsulation was decreased to∼89A/㎤ because of insufficient oxygen diffusion, Hardness(H) and Toughness(Kc) were increased to 38GPa; and 2.9 MPam$\^$$\frac{1}{2}$/, respectively.

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알루미나 분말 성형체의 고온 치밀화 성형 공정을 위한 유한요소 해석 (Finite Element Analysis for High Temperature Densification Processing of Alumina Powder Compacts)

  • 권영삼;김기태
    • 한국세라믹학회지
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    • 제31권4호
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    • pp.347-358
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    • 1994
  • Creep densification and grain growth of alumina powder compacts during high temperature processing were investigated. The creep densification and grain growth of alumina powder compacts during various sintering processes were analyzed by employing the consitutive model by Kwon and Kim. Theoretical results from the constitutive model were compared with various experimental data of alumina powder compacts in the literature including pressureless sintering, sinter forging and hot pressing. The proposed constitutive equations were implemented into finite element analysis program (ABAQUS) to simulate densification for more complicated geometry and loading conditions. The effects of friction between die and powder compact or punch and powder compact during sinter forging and hot pressing are investigated by using the finite element method. Also, high temperature forming processing of alumina compact with complicated shape was simulated.

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A Novel Metal Supported SOFC Fabrication Method Developed in KAIST: a Sinter-Joining Method

  • Bae, Joongmyeon
    • 한국세라믹학회지
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    • 제53권5호
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    • pp.478-482
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    • 2016
  • Metal-supported SOFCs have been investigated to overcome the disadvantages of ceramic-supported SOFCs, including issues related to mechanical strength and sealing. In the case of ceramic-supported cells, the mechanical support is a brittle ceramic or cermet, and it contains expensive materials. However, metal-supported cells utilize ceramic layers that are only as thick as necessary for electrochemical functioning, thereby compensating for the disadvantages of ceramic-supported cells. The mechanical support is fabricated from inexpensive and robust metals, and the electrochemically active layers are applied directly to the metal support. The metal-supported SOFCs thus can provide a reduced system cost, ease of manufacturing, and operational advantages. Owing to these features, metal-supported SOFCs are a very promising candidate for commercialization. Given the importance of studying worldwide trends in metal-supported SOFC research for performance evaluation, this paper reviews development trends with a focus on fabrication methods. Furthermore, a novel fabrication method developed in KAIST is discussed.