• Title/Summary/Keyword: single coal

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Characteristics of Ammonium ion-exchange of Zeolit 4A synthesized from Coal Fly Ash (유연탄 Fly ash로부터 합성한 제올라이트 4A의 암모늄 이온교환 특성)

  • 연익준;박상찬;김광렬
    • Journal of environmental and Sanitary engineering
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    • v.14 no.1
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    • pp.42-53
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    • 1999
  • A study on the synthesis of zeolite from coal fly ash from power plant was carried out to reduce environmental problems and reuse industrial waste. The synthesized zeolite was proved to be Zeolite 4A type by means of the XRD and SEM analysis, and then the synthesized zeolite was used as an absorbent to remove the $NH_4^+$ ions in the wastewater and water. In the ion exchange of single $NH_4^+$ ions by the natural zeolite and the synthesized zeolite, the ion exchange reached equilibrium within 10 min. and 1hr, respectively. The amount of ion exchanged $NH_4^+$ to the unit weight of natural zeolite and zeolite 4A were 1.09 and 3.54 meq/g respectively, and the amount of $NH_4$ ion exchanged by the synthesized zeolite was higher than by the natural zeolite. The ion exchange kinetics fitted very well to the Feundlich and Langmuir isotherm. The effects of coexisting cations on the ion-exchange properties of zeolites were studied in order to apply them to water treatment. In the bisolute-system of the $NH_4^+-K^+$ and $NH_4^+-Na^+$ systems, the ion exchange capacity was smaller than the single $NH_4^+$ ion system. The effects of coexisting cations on the ion exchange system by the natural zeolite and the synthesized zeolite were found to be $K^+>Na^+$ and $Na^+>K^+>>Mg^{2+}>Ca^{2+}$, respectively.

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An Experimental Study on Mode Switching from Air-firing to Oxy-firing in Pilot-scale Combustion Systems (미분탄 순산소 연소 운전 모드 전환 과정에 대한 Pilot 규모 설비에서의 실험적 연구)

  • Choi, Chong-Gun;Na, Ik-Hwan;Lee, Jae-Wook;Chae, Tae-Young;Yang, Won;Kim, Young-Ju;Kim, Jong-An;Seo, Sang-Il
    • Journal of the Korean Society of Combustion
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    • v.16 no.3
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    • pp.12-20
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    • 2011
  • Oxy-coal combustion for $CO_2$ capture in coal power plants entails a mode switching from air-firing to oxyfiring. In this study, procedure of the mode switching was investigated and discussed through experiments in pilot scale facilities: (1) a 0.3 $MW_{th}$ furnace with a vertical single burner and a FGR(Flue Gas Recirculation) system (2) a 1 $MW_{th}$ furnace with horizontal 4 burners and a FGR system. Principle of the mode switching was established and performed with control of FD fan, FGR fan, ID fan and oxygen flow rates. We have found that equivalence ratio in the oxy-firing mode should be increased more than that in the air-firing to achieve stable mode switching. Control of FD, ID and FGR fans should be performed carefully in the mode switching, in the sense of complete combustion and flame attachment. Moisture contents in the ash and the flue gas recycled to the primary oxidizer stream should be removed to prevent condensation, corrosion and duct clogging.

Numerical Simulation of a 100 $MW_e$-scale Wall-fired Boiler for Demonstration of Oxy-coal Combustion (전산유동해석을 이용한 100 $MW_e$급 석탄 순산소 연소 실증 보일러의 설계 및 운전조건 평가)

  • Chae, Tae-Young;Park, Sang-Hyun;Hong, Jae-Hyeon;Yang, Won;Lee, Sang-Hoon;Ryu, Chang-Kook
    • Journal of the Korean Society of Combustion
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    • v.16 no.2
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    • pp.1-8
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    • 2011
  • As one of the main technologies for carbon capture and storage in power generation, oxy-coal combustion is being developed for field demonstration in Korea. This study presents the results of numerical simulation for combustion in a single-wall-fired 100 $MW_e$-scale boiler proposed for the initial design of the demonstration plant. Using a commercial CFD code, the detailed combustion, flow and heat transfer characteristics were assessed both for air-mode and oxy-mode combustion. The results show that stable combustion can be achieved in the dual mode operation with the current boiler configuration. However, the differences in the flow pattern and heat transfer between the two combustion modes need to be considered in the design and operation which is mainly due to the larger density and specific heat of $CO_2$ compared to $N_2$. Further development of the boiler design is required using improved numerical modeling for radiative heat transfer and combustion.

Evaluation of Exchange Capacities of Ca2+ and Mg2+ ions by Na-A Zeolite Synthesized from Coal Fly Ash (석탄비산재로 합성한 Na-A 제올라이트의 Ca2+와 Mg2+ 이온교환 성능평가)

  • Lee, Chang-Han;Lee, Min-Gyu
    • Journal of Environmental Science International
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    • v.27 no.11
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    • pp.975-982
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    • 2018
  • In this study, zeolite (Z-C1) was synthesized using a fusion/hydrothermal method from coal fly ash. The morphological structures of Z-C1 were confirmed to be highly crystalline with a cubic crystal structure. Exchange capacities of $Ca^{2+}$ and $Mg^{2+}$ ions in a single and a mixed solution reached equilibrium within 120 min. The exchange kinetics of these ions were well predicted by the pseudo-second-order rate equation. The exchange isotherms of the $Ca^{2+}$ and $Mg^{2+}$ ions matched the Langmuir isotherm better than the Freundlich isotherm. The maximum cation exchange capacities ($q_m$) obtained by the Langmuir isotherm model were 2.11 mmol/g (84.52 mg/L) and 1.13 mmol/g (27.39 mg/L) for the $Ca^{2+}$ and $Mg^{2+}$ ions, respectively.

A Study on the Fundamental and Heat of Hydration Properties of Fly Ash Replacement Concrete Mixed with Coal Gasification Slag for Fine Aggregate (석탄 가스화 용융 슬래그를 잔골재로 사용하는 플라이애시 치환 콘크리트의 기초적 특성 및 수화열에 관한 연구)

  • Han, Min-Cheol;Choi, Il-Kyung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.36 no.1
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    • pp.155-162
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    • 2020
  • The aim of the research is to investigate the fundamental properties and heat of hydration reducing performance of the fly ash incorporated concrete mixture when the coal gas slag (CGS) from integrated gasification combined cycle (IGCC) is used as fine aggregate. From the results of the experiment, the workability was generally increased and the air content was decreased up to one to four percent with increasing the replacing ratio of CGS to fine aggregate. The compressive strength was similar or increased within five percent to the Plain mixture when the CGS was used as a fine aggregate. When the CGS and fly ash were used same time, the heat of hydration reducing performance was improved than single using cases either CGS or fly ash. Based on the results, for the concrete mixture using CSG as a portion of the combined fine aggregate, the general properties were improved and heat of hydration was decreased approximately 16 % when the fly ash was replaced 30 % to cement and the CGS was replaced less than 50 % to fine aggregate.

A Two-Phase Flow Accelerated Corrosion Study on Water Wall Tube of Coal-Fired Boiler According to Flexible Operation (유연운전에 따른 석탄화력보일러 수계통 튜브에서의 이상 유동가속부식(Two-Phase Flow Accelerated Corrosion) 고찰)

  • Sang-Ho Kim;Seung-Min Lee;Jae-Hong Lee
    • Corrosion Science and Technology
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    • v.23 no.3
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    • pp.246-254
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    • 2024
  • Recently, coal-fired power plants are experiencing many problems that they have never experienced before due to an increase in flexible operation. In particular, a two-phase flow accelerated corrosion on water wall tubes in a boiler has not been detected overseas or domestically. There is no response plan to deal with such corrosion problem either. However, oxide film damage and tube material corrosion due to a two-phase flow accelerated corrosion are being discovered on water wall boiler tubes of domestic coal-fired power plants recently. If this situation is severe, it can cause enormous damage such as tube rupture. Therefore, in this paper, in order to prepare a response plan for a two-phase flow accelerated corrosion on water wall tubes in the future, differences between a two-phase flow accelerated corrosion and a single-phase flow accelerated corrosion were investigated and an example of discovery of a two-phase flow accelerated corrosion on water wall tubes was presented.

The Computer-Aided Simulation Study on the Gasification Characteristics of the Roto Coal in the Partitioned Fluidized-Bed Gasifier (상용모사기를 이용한 로토석탄의 분할유동층 가스화기 가스화 특성 모사)

  • Park, Young Cheol;Moon, Jong-Ho;Lee, Seung-Yong;Lee, Dong-Ho;Jin, Gyoung Tae
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.511-515
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    • 2012
  • In this study, we used a commercial simulator to investigate the gasification characteristics of Roto coal in the partitioned fluidized-bed gasifier, which consists of 4 parts such as coal pyrolysis, char gasification, tar/oil gasification and char combustion. The heating medium was exchanged between the combustion part and the gasification part in order to supply the energy needed for pyrolysis and gasification. The correlation model from experimental data in relation to the reaction temperatures, the reaction gases and the coal feed rates was derived for the coal pyrolysis. The equilibrium model was used for the gasification and the combustion model for the char combustion. In order to compare the reaction behavior of the partitioned fluidized-bed gasifier, the single-bed gasifier was also simulated. The cold gas efficiency of both partitioned fluidized-bed gasifier and single-bed gasifier was almost the same. The $H_2$ and $CH_4$ contents of the syngas in the partitioned fluidized-bed gasifier slightly increased and the CO and $CO_2$ contents slightly decreased, compared with the singlebed gasifier. In order to verify the model, ten cases of the single-bed gasification experiment have been simulated. The contents of CO, $CO_2$, $CH_4$ in the syngas from the simulation corresponded with the experimental data while those of $H_2$ was slightly higher than experimental data, but the tendency of $H_2$ content in the syngas was similar to the experiments. In the coal conversion, the simulation results were higher than the experiments since equilibrium model was used for the gasification so that the residence time and contact time in the model is different from the experiments.

The evaluation of combustion characteristics for 2 kinds of Indonesian sub-bituminous coals by using combustion test facility at KEPRI (시험연소로를 이용한 인도네시아산 아역청탄 2종의 연소특성 평가)

  • Lee, Hyun-Dong;Kim, Sung-Chul;Kim, Jong-Jin;Kim, Tae-Heung;Yang, Seung-Han;Shin, Young-Jin;Min, Chang-Gi
    • 한국연소학회:학술대회논문집
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    • 1999.10a
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    • pp.27-46
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    • 1999
  • Combustion test on two kinds of Indonesian sub-bituminous coals of single and blended with bituminous coal imported for power generation was carried out by using the test furnace at KEPRI. The main items of combustion test were temperature profiles of the inside furnace, the yield of unburned carbon, environmental pollution emissions, slagging/fouling tendency, and the comparison of heat loss of furnace. The test results showed that low sulfur and ash content characterized by the Indonesian coals were advantageous to environmental aspect, but high tendency of heat loss and slagging/fouling were disadvantageous to boiler operation. From the results, the necessity of proper coal blending to compensate these weak points was recommended.

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Synthesis of Carbon-Supported Pt-Ru Catalysts using a Flame Spray Pyrolysis Method for Fuel Electrode of Low Temperature Fuel Cell (화염분무열분해 공정을 이용한 저온 연료전지 연료전극용 탄소담지 Pt-Ru 촉매의 제조)

  • Lee, Hyun-Min;Lee, Dong-Geun
    • Particle and aerosol research
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    • v.8 no.2
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    • pp.69-74
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    • 2012
  • This study describes how successfully a conventional flame aerosol synthesis was used to continuously synthesize Pt-Ru catalysts supported by carbon agglomerates. Nearly spherical catalysts produced in the flame were mainly composed of metallic Pt and Ru with the molar ratio of 1:1 and those sizes were controllable from ~1.5 nm to ~2.0 nm. Nevertheless, only Pt peaks were found from X-ray diffraction experiments, suggesting that amorphous-like Ru was well mixed in the crystalline Pt lattices. It was found from Cyclo-voltamograms and CO stripping experiments that the electrochemical properties of the catalysts are at least comparable to that of a conventional commercial sample.

High Temperature SO2-gas Corrosion of Fe-18%Cr-10%Ni Steels for Coal-fired Power Plant (화력발전소용 Fe-18%Cr-10%Ni 강의 고온 SO2 가스 부식)

  • Lee, Dong-Bok
    • Journal of the Korean institute of surface engineering
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    • v.40 no.5
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    • pp.219-224
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    • 2007
  • The corrosion characteristics of Fe-18Cr-10Ni steels were studied between $600^{\circ}C$ and $1000^{\circ}C$ in Ar+(0.2, 1)%$SG_2$ gas for up to 300 hr in order to employ Fe-18Cr-10Ni steels in the coal-fired power plants. The corrosion resistance of Fe-18Cr-10Ni steels was good due mainly to the high amount of Cr, which formed $Cr_2O_3$ from the initial corrosion stage. Fe in the steels corroded to mainly $Fe_2O_3$ and $Fe_3O_4$. Ni was not susceptible to corrosion under the current corrosion condition. Relatively thin, single-layered scales formed.