• Title/Summary/Keyword: simulation of hydraulic system.

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Development of Side Impact Crash Simulation Methodology and Its Applications (측면충돌모의시험 방법 개발과 응용)

  • 하영호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.101-109
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    • 2000
  • Occupant protection in the side impact of a car became one of the most important issues of car crashworthiness due to high injury level in a side impact crash. An accurate simulation of the side impact crash is an essential tool for the reduction of development time and cost for side impact safety system. This paper describes a new test methodology that can accurately generate the crash pulses of a vehicle and a door in a very cost-effective manner, and then evaluates the injury values of the dummy for the various sled pulses. This test methodology is simple and easy to approach because the door velocity is controlled by the hydraulic actuator and brake and the seat velocity is only adjusted by the friction force of the hydraulic brake. The superiority of the proposed test methodology is proven by the evaluation of dummy's injury values according to the change of the pressure of the hydraulic brake and by the application as a tool for the development of side airbag.

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Development of 1-axis Exciter for a Seat Vibration Test of Agricultural Tractors(I) - Design of PID Controller for Position Control of 1-axis Exciter - (농용트랙터용 운전자 좌석 진동 시험을 위한 1축 가진 시험기 개발(I) - 1축 가진 시험기 위치 제어를 위한 PID 제어기 설계 -)

  • Yu, Ji-Hoon;Choi, Young-Kyun;Lee, Kyu-Cheol;Kim, Young-Joo;Ryu, Young-Sun;Ryuh, Kwan-Hee
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.305-314
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    • 2009
  • The purpose of this paper was to design an effective control system of 1-axis exciter for a seat vibration test of agricultural tractors using MATLAB simulation. The developed simulation model was composed with a hydraulic pump, a hydraulic servo valve, a hydraulic cylinder and load system. Also it was verified by comparing the simulation results with experimental results of actual control system in order to optimize the control performance. And in order to improve its control performance, the designed PID controller in this research was tuned using Ziegler-Nichols 2nd law and zero's moving method of PID controller's transfer function. As the result of these research, the developed position control system was able to control the system's position accurately within 5% errors.

Characteristic Map of Hydraulic Buffer for Collision Simulation of Rolling Stock (철도차량의 충돌 시뮬레이션을 위한 유압 완충기의 특성 맵)

  • Kim, Jinseong;Choi, Jeong Heum;Park, Yeong-il
    • Journal of the Korean Society of Safety
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    • v.31 no.1
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    • pp.41-47
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    • 2016
  • The rolling stock is composed of several cars. In order to operate in combination, it is necessary to connect the device, called coupler, between the rolling stocks. When the collision occurs between cars, couplers should be able to absorb the shock. Urban railway has used only rubber absorbers. But recently, the hydraulic buffer has been considered in general railway. In order to know the performance of the buffer it should be conducted to experiments. But whenever this combination change, we should experiments to know a lot of the dynamic behavior of each coupler. These experiments are generally replaced by the simulation, since a lot of time and cost consuming. The quasi-static map of hydraulic buffer obtained by the experiments is required for the simulation. However, the experiments for obtaining such a quasi-static map is costly and time consuming. In this paper, it proposes a method for deriving the quasi-static map of hydraulic buffer from the theoretical model.

An Analytical Investigation of a Hydraulic Clutch System of Powershift Transmission (파워시프트 변속기 유압클러치시스템의 해석적 연구)

  • Lee, J.C.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.25-31
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    • 2009
  • This study presents an analytical model of hydraulic clutch system of a power shift transmission to analyze pressure modulation characteristics. A typical hydraulic clutch system was modeled by using AMESim in which the parameters of major components were measured for simulation. Test apparatus was established using the components of power shift and power shuttle clutches with instrumental equipment. The results of simulation and experiment were so close that the proposed analytical model in this study was validated. However the cylinder model analogized clutch dynamics need to be improved in future study. The effects of parameters of orifice diameter, accumulator stroke and oil temperature on pressure modulation were analyzed respectively. The results of parameter sensitivity analysis show that modulation time and set pressure can be easily adjusted by changing parameter values. It is also found that the hydraulic clutch system used in this study is so susceptible to oil temperature that cooling equipment is necessary.

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A Study on the Analysis of Pressure Characteristics of Hydraulic Modulator for Anti-Lock Brake System (미끄럼 방지 제동장치용 유압모듈레이터의 압력 특성 해석에 관한 연구)

  • Song, Chang-Seop;Yang, Hae-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.120-127
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    • 1996
  • Anti-lock Brake System has been developed to reduce tendency for wheel lock and improve vehicle control during sudden braking on slippery road surfaces. This is achieved by controlling the braking pressure, avoiding wheel lock, while retaining handling and brake performance. This paper is concerned about pressurecharacteristics of hydraulic modulator. Experimental sets which is consists of hydraulic modulator, duty controller, pressure regulator, pressure senset is consuructed. System modelling and computer simulation are performed for comparison with experimental results. Brake wheel pressure are measured under various driving pulse. The result of experiment show fairly agreement with the simulation. As a result, it is known that wheel pressure is affected by duty ratio, orifice diameter through computer simulation.

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A study of Energy Saving Hydraulic Cylinder System Using Hydraulic Transformer (유압 트랜스포머를 이용한 유압 실린더의 에너지 절감에 관한 연구)

  • Ahn, Kyoung-Kwan;Lee, Min-Su;Cho, Yong-Rae;Yoon, Ju-Hyeon;Jo, Woo-Keun;Yoon, Hong-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1075-1080
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    • 2007
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is a combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. In this paper the effect of transformer is studied. Multiple closed loop controllers with displacement feedback of variable pump/motor, speed feedback and position feedback of cylinder are used. The efficiency and energy consumption when cylinder is driven up and down is calculated by simulation. Simulation results show that considerable energy saving is achieved by choosing load ratio, circuit type and supply pressure.

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Robust stability analysis of real-time hybrid simulation considering system uncertainty and delay compensation

  • Chen, Pei-Ching;Chen, Po-Chang
    • Smart Structures and Systems
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    • v.25 no.6
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    • pp.719-732
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    • 2020
  • Real-time hybrid simulation (RTHS) which combines physical experiment with numerical simulation is an advanced method to investigate dynamic responses of structures subjected to earthquake excitation. The desired displacement computed from the numerical substructure is applied to the experimental substructure by a servo-hydraulic actuator in real time. However, the magnitude decay and phase delay resulted from the dynamics of the servo-hydraulic system affect the accuracy and stability of a RTHS. In this study, a robust stability analysis procedure for a general single-degree-of-freedom structure is proposed which considers the uncertainty of servo-hydraulic system dynamics. For discussion purposes, the experimental substructure is a portion of the entire structure in terms of a ratio of stiffness, mass, and damping, respectively. The dynamics of the servo-hydraulic system is represented by a multiplicative uncertainty model which is based on a nominal system and a weight function. The nominal system can be obtained by conducting system identification prior to the RTHS. A first-order weight function formulation is proposed which needs to cover the worst possible uncertainty envelope over the frequency range of interest. Then, the Nyquist plot of the perturbed system is adopted to determine the robust stability margin of the RTHS. In addition, three common delay compensation methods are applied to the RTHS loop to investigate the effect of delay compensation on the robust stability. Numerical simulation and experimental validation results indicate that the proposed procedure is able to obtain a robust stability margin in terms of mass, damping, and stiffness ratio which provides a simple and conservative approach to assess the stability of a RTHS before it is conducted.

Study on Characteristics of Hydraulic Servo System for Force Control of Hydraulic Robots (유압식 로봇의 힘 제어를 위한 유압 서보 시스템의 특성에 관한 연구)

  • Kim, Hyo-Gon;Lee, Jong-Won;Park, Sangdeok;Han, Changsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.219-225
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    • 2015
  • Because a hydraulic actuator has high power and force densities, this allows the weight of the robot's limbs to be reduced. This allows for good dynamic characteristics and high energy efficiency. Thus, hydraulic actuators are used in some exoskeleton robots and quadrupedal robots that require high torque. Force control is useful for robot compliance with a user or environment. However, force control of a hydraulic robot is difficult because a hydraulic servo system is highly nonlinear from a control perspective. In this study, a nonlinear model was used to develop a simulation program for a hydraulic servo system consisting of a servo valve, transmission lines, and a cylinder. The problems and considerations with regard to the force control performance for a hydraulic servo system were investigated. A force control method using the nonlinear model was proposed, and its effect was evaluated with the simulation program.

Verification and Hydraulic Model Development of 3rd Generation Piezo Injector for CRDi System in Passenger Vehicle (승용CRDi용 3세대 피에조 인젝터 유압해석모델 개발 및 검증)

  • Jo, Insu;Jeong, Myoungchul;Lee, Jinwook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.181-187
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    • 2013
  • Performance of DI diesel engine with high fuel injection method is directly related to its emission characteristics and fuel consumption. In this study, numerical model of 3rd generation piezo-driven injector was designed to analyze the hydraulic performance. Also the injection response characteristics was investigated by using the AMESim simulation code. From this study, it was shown that 3rd generation piezo-driven injector had a faster response and had better control capability due to its hydraulic bypass-circuit that has potential to higher hydraulic characteristics and improved accuracy of injected fuel quantity.

The Development of an Analysis Tool and the Performance Analysis of a Hydraulic Breaker System (유압 브레이커의 해석용 TOOL 개발 및 성능 분석)

  • Lee, Youngkyu;Sung, Wonjoon;Song, Changseop
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.189-196
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    • 2000
  • In this study, the hydraulic breaker system was analyzed and the analysis tool using GUI was developed. The analysis on the system with the accumulator was included. from the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the method to improve the performance of the hydraulic breaker system was presented. The analysis tool will help a man without special knowledge about programming analyzse the hydraulic breaker system. The result of this study will help improve the hydraulic breaker system in sight of "Blow energy" and "Blows per minute".ws per minute".uot;.

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