• Title/Summary/Keyword: silica fume content

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Estimating Compressive Strength of High Strength Concrerte by Ultrasonic Pulse Velocity Method (초음파속도법에 의한 고강도 콘크리트의 압축강도 추정에 관한 연구)

  • Lim, Seo-Hyung;Kang, Hyun-Sik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.123-130
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    • 2001
  • The purpose of this study is to suggest the non-destructive equation for the estimation of concrete strength by ultrasonic pulse velocity at the Age of 28day compressive strength of $600{\sim}1000kg/cm^2$. For this purpose, selected test variables were water-hinder ratio, replacement ratio of silica fume, binder content, maximum size of coarse aggregate and sand-aggregate ratio. From the results, the average increase or decrease of ultrasonic pulse velocity is 61m/sec for each 1% of moisture content. And the correlation equation between the ultrasonic pulse velocity and the compressive strength of concrete is as follows. $F_c=896.3V_p-3514$ ($R^2$ = 0.81) where, $F_c$ : compressive strength($kgf/cm^2$), $V_p$ : ultrasonic velocity(km/sec).

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Effects of nano-silica and micro-steel fiber on the engineering properties of ultra-high performance concrete

  • Hakeem, Ibrahim Y.;Amin, Mohamed;Abdelsalam, Bassam Abdelsalam;Tayeh, Bassam A.;Althoey, Fadi;Agwa, Ibrahim Saad
    • Structural Engineering and Mechanics
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    • v.82 no.3
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    • pp.295-312
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    • 2022
  • This study investigates the effects of nano silica (NS) and micro steel fiber on the properties of ultra-high-performance concrete (UHPC). The experimental consists of three groups, each one with five percentages of NS content (0%, 2%, 4%, 6% and 8%) in addition to the 20% silica fume and 20% quartz powder proportioned according to the weight of cement added to the mixtures. In addition, three percentages of micro steel fibers (0%, 1% and 2%) were considered. Different mixtures with varying percentages of NS and micro steel fibers were prepared to set the water-to-binder ratio, such as 0.16% and 1.8% superplasticizer proportioned according the weight of the binder materials. The fresh properties, mechanical properties and elevated temperatures of the mixtures were calculated. Then, the results from the microstructure analyses were compared with that of the reference mixtureand it was found that 6% replacement of cement with NS was optimum replacement level. When the NS content was increased from 0% to 6%, the air content and permeability of the mixture decreased by 35% and 39%, the compressive and tensile strength improved by 21% and 18% and the flexural strength and modulus of elasticity increased by 20% and 11.5%, respectively. However, the effect of micro steel fibres on the compressive strength was inconclusive. The overall results indicate that micro steel fibres have the potential to improve the tensile strength, flexure strength and modulus of elasticity of the UHPC. The use of 6% NS together with 1% micro-steel fiber increased the concrete strength and reduce the cost of concrete mix.

Generation Rate and Content Variation of Manganese in Stainless Steel Welding (스테인레스 강 용접중 발생하는 망간의 발생량 및 함량변화에 관한 연구)

  • Yoon, Chung Sik;Kim, Jeong Han
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.16 no.3
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    • pp.254-263
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    • 2006
  • Manganese has a role as both toxic and essential in humans. Manganese is also an essential component in the welding because it increases the hardness and strength, prevents steel from cracking of welding part and acts as a deoxidizing agent to form a stable weld. In this study, manganese generation rate and its content was determined in flux cored arc welding on stainless steel. Domestic two products and foreign four products of flux cored wires were tested in the well designed fume generation chamber as a function of input power. Welding fume was measured by gravimetric method and metal manganese was determined by inductively coupled plasma-atomic emission spectrophotometer. The outer shell of the flux cored wire tube and inner flux were analyzed by scanning electron microscopy to determine their metal compositions. Manganese generation rate($FGR_{mn}$) was increased as the input power increased. It was 16.3 mg/min at the low input power, 38.1 mg/min at the optimal input power, and up to 55.4 mg/min at the high input power. This means that $FGR_{mn}$ is increased at the work place if welder raise the current and/or voltage for the high productivity. The slope coefficient of $FGR_{mn}$ was smaller than that of the generation rate of total fume(FGR). Also, the correlation coefficient of $FGR_{mn}$ was 0.65 whereas that of FGR is 0.91. $FGR_{mn}$ was equal or higher in the domestic products than that of the foreign products although FGR was similar. From the electron microscopic analytical data, we concluded that outer shell of the wire was composed mainly of iron, chromium, nickel and less than 1.2 % of manganese. There are many metal ingredients such as iron, silica, manganese, zirconium, titanium, nickel, potassium, and aluminum in the inner flux but they were not homogeneous. It was found that both $FGR_{mn}$ and content of manganese was higher and more varied in domestic flux cored wires than those of foreign products. To reduce worker exposure to fumes and hazardous component at the source, further research is needed to develop new welding filler materials that improve the quality of flux cored wire in respect to these points. Welder should keep in mind that the FGR, $FGR_{mn}$ and probably the generation rate of other hazardous metals were increased as the input power increase for the high productivity.

A sensitivity analysis of machine learning models on fire-induced spalling of concrete: Revealing the impact of data manipulation on accuracy and explainability

  • Mohammad K. al-Bashiti;M.Z. Naser
    • Computers and Concrete
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    • v.33 no.4
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    • pp.409-423
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    • 2024
  • Using an extensive database, a sensitivity analysis across fifteen machine learning (ML) classifiers was conducted to evaluate the impact of various data manipulation techniques, evaluation metrics, and explainability tools. The results of this sensitivity analysis reveal that the examined models can achieve an accuracy ranging from 72-93% in predicting the fire-induced spalling of concrete and denote the light gradient boosting machine, extreme gradient boosting, and random forest algorithms as the best-performing models. Among such models, the six key factors influencing spalling were maximum exposure temperature, heating rate, compressive strength of concrete, moisture content, silica fume content, and the quantity of polypropylene fiber. Our analysis also documents some conflicting results observed with the deep learning model. As such, this study highlights the necessity of selecting suitable models and carefully evaluating the presence of possible outcome biases.

Environmental Assessment of Shotcrete Using Recycled Industrial By-Products (Fly Ash) and Silica Fume (산업부산물(플라이애시)과 실리카퓸을 재활용한 숏크리트의 환경유해성 평가)

  • Park, Cheolwoo;Sim, Jongsung;Kang, Taesung;Park, Seongeun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.3C
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    • pp.159-165
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    • 2010
  • The problems such as natural resource exhaustion, pollutant emission and waste generation are increasing worldwide with the industrial development. The quantity of the industrial by-product in Korea is 6 million tons a year, and even its basic treatment processes including landfill, incineration and storage have reached their limits. In this study, fly ash and silica fume were applied to shotcrete to develop a method for the reuse of resources and to increase the use of fly ash, which is an industrial waste. An environmental hazard evaluation is a must to actively address the worldwide environmental problems, though. Therefore, an environmental impact assessment was conducted using the chemical content analysis test and heavy metal exudation test, for ten mixtures that were obtained through the pre-mixing and compressive strength tests. The results of the compressive strength test showed that all mixtures satisfied national and international standards. Cr, Cd and Hg were not detected, and Pb was detected only in some cases with fly ash. Cu and As were detected in all mixtures, but all of them satisfied national and international standards.

A Study on the Content Variation of Metals in Welding Fumes (용접흄 충 금속함량 변화에 관한 연구)

  • 윤충식;박동욱;박두용
    • Journal of Environmental Health Sciences
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    • v.28 no.2
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    • pp.117-129
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    • 2002
  • Concentration of welding fumes and their components is known to be hazardous to welder and adjacent worker. To determine the generation rates of metals in fumes, $CO_2$ flux cored arc welding on stainless steel was performed in well designed fume collection chamber. Variables were different products of flux cored wire(2 domestic products and 4 foreign products) and input energy(low-, optimal- , high input energy). Mass of welding fumes was determined by gravimetric method(NIOSH 0500 method), and 17 metals were analysed by inductively coupled plasm-atomic emission spectroscopy(NIOSH 7300 method). Flux cored wire tube and flux were analysed by scanning electron microscopy to determine their metal composition. 17 metals were classified by their generation rates. Generation rates of iron, manganese, potassium and sodium were all above 50mg/min at optimal input energy level. Generation rates of chromium and amorphous silica were 25~50mg/min. At 1~25mg/min level, nickel, titanium, molybdenum, and aluminum were included. Copper, zinc, calcium, lead, magnesium, lithium, and cobalt were generated below 1 mg/min. Generation rates of metal components in fumes were influenced by input energy, types of flux cored wire. Flux cored wire was consisted of outer shell tube and inner flux. Iron, chromium, and nickel were the major components of outer tube. Flux contained iron, chromium, nickel, potassium, sodium, silica, and manganese. The use of flux cored wire can increase the hazards by increasing the amounts of fumes formed relative to that of solid wire. The reason might be the direct transfer of elements from the flux, since the flux is fine power. Ratio of metals to the fume of flux cored wire was lower than that of solid wire because non-metal components of flux were transferred. Total metal content of fumes in flux cored arc welding was 47.4(24.3~57.2) percent that is much lower than that of solid wire, 75.9 percent. We found that generation rates of iron, manganese, chromium and nickel, all well known to cause work related disease to welder, increased more rapidly with increasing input energy than those of fumes. To reduce worker exposure to fumes and hazardous component at source, further research is needed to develop new welding filler materials that decrease both the amount of fumes and hazardous components.

Durability Assessment for Crushed Sand Wet-mix Shotcrete Mixed with Mineral Admixtures (부순모래를 사용한 습식 숏크리트의 광물성 혼화재료 혼입에 따른 내구성 평가)

  • Lee, Kyeo-Re;Han, Seung-Yeon;Nam Gung, Kyeong;Yun, Kyong-Ku
    • Journal of the Korea Concrete Institute
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    • v.26 no.5
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    • pp.607-614
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    • 2014
  • The purpose of this dissertation was to investigate the effect of mineral admixtures, such as fly ash, blast furnace slag powder, meta kaolin and silica fume, on the basic properties and durability of crushed sand shotcrete, selecting a series of shotcrete mixtures with a variable admixture. Compressive strength increased as the content of mineral admixtures increased, specially it was the most effective when using meta kaolin both at sample specimen and core after shotcreting. Rapid chloride ion permeability test and sulfuric acid resistance test showed that both durability increased as the substitute rate of mineral admixture increased. In air void analysis with image analysis, the targeted the spacing factor and specific surface were not satisfied because air-entrained agent was not used.

A Study on the Pore Structure and Compressive Strength of Concrete using Metakaolin (메타카올린을 사용한 콘크리트의 공극구조와 압축강도에 관한 연구)

  • Yeo, Dong Ku;Kim, Nam Wook;Song, Jun Ho;Bae, Ju Seong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5A
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    • pp.927-934
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    • 2006
  • According to the high demand of concrete structures with high performance, various studies have examined on the high performance concrete, especially high strength concrete. Various admixtures are required to produce high strength concrete and silica fume has been the most popular admixture. Recently, however, metakaolin, which is similar to silica fume in properties but cheaper, has been introduced to high strength concrete. This study conducted XRD and SEM analyses on a cement paste specimens to clarify metakaolin's performance in pozzolan. Additionally, a concrete specimens were fabricated to analyze its pore structure using Mercury Intrusion Porosimetry and its correlation to the compressive strength. In result, it was found that the average diameter of pore reduced and compressive strength increased as more metakaolin content was added. In addition, a regression analysis of $10nm{\sim}10{\mu}m$ pore and compression strength revealed that these two factors had a high correlation of about 0.93 and 10~15% of metakaolin replacement was most appropriate.

A Study on High Performance Fine-Grained Concrete Containing Rice Husk Ash

  • Le, Ha Thanh;Nguyen, Sang Thanh;Ludwig, Horst-Michael
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.301-307
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    • 2014
  • Rice husk ash (RHA) is classified as a highly reactive pozzolan. It has a very high silica content similar to that of silica fume (SF). Using less-expensive and locally available RHA as a mineral admixture in concrete brings ample benefits to the costs, the technical properties of concrete as well as to the environment. An experimental study of the effect of RHA blending on workability, strength and durability of high performance fine-grained concrete (HPFGC) is presented. The results show that the addition of RHA to HPFGC improved significantly compressive strength, splitting tensile strength and chloride penetration resistance. Interestingly, the ratio of compressive strength to splitting tensile strength of HPFGC was lower than that of ordinary concrete, especially for the concrete made with 20 % RHA. Compressive strength and splitting tensile strength of HPFGC containing RHA was similar and slightly higher, respectively, than for HPFGC containing SF. Chloride penetration resistance of HPFGC containing 10-15 % RHA was comparable with that of HPFGC containing 10 % SF.

Identification of Alkali Reactivity of Natural Aggregates by Application of a Rapid Method (촉진시험법을 이용한 하천골재의 알칼리 반응성 판정)

  • Yang, Dong-Yoon;Lee, Chang-Bum
    • Economic and Environmental Geology
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    • v.30 no.2
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    • pp.175-183
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    • 1997
  • The concrete structure can be easily damaged due to alkali-aggregates reaction. There are several methods to identify alkali reactivity of aggregates. The most reliable method is mortar-bar test, but it takes 3 to 12 months for whole test. The authors applied "rapid method" which takes only 7 days for this test. The result of this rapid method follows; expansion ratio of mortar bar for natural aggregates taken at the Youngsan River ranges from 0.197 to 0.489%, but that from Changseong Lake has low expansion ratio of 0.147%, which is below the limit of allowance, 0.168%. Those from the Seomjin River range from 0.173 to 0.22%, and those from the Keum River range from 0.078% to 0.111%. In the case of higher expansion ratio than 0.168%, aggregates must be used with cement containing low alkali content or adding material consuming the alkali content of cement, for example, fly ash and silica fume, etc.. Most of natural aggregates in Cheolla area have no problem in physical properties, particularly the abrasion ratio is below 40%, the limit of allowance. The natural aggregate from Cheolla area consists mostly of gneiss, granite and volcanic rocks. The major alkali reactive materials are quartz mineral with undulatory extinction in gneiss and granite, and amorphous silica in volcanic rocks. Even if a certain aggregate consists of the same kind of rocks and has similar rock composition each other, content of alkali reactivity material can be various, because rock formation is locally different according to temperature and pressure. Therefore every rock type must be physically and chemically identified before using for aggregates.

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