• Title/Summary/Keyword: silica fume content

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An Experimental Study on the Ready-mixed concrete Production of Ultra-High Strength Concrete with Mixing Strength of $100N/mm^2$ (배합강도 $100N/mm^2$인 초고강도 콘크리트의 레미콘 생산성에 관한 실험적 연구)

  • Jung Jin;Jin Yong-Man;Kang Hoon;Lee Sang-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.759-764
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    • 2004
  • In this study, the experiment was carried out to investigate and analyze the ready-mixed concrete production of ultra-high strength concrete with mixing strength of $100N/mm^2$ according to types of mineral admixtures. The main experimental variables were water/binder ratio $25.0\%$, water content $160kg/m^3$ and mineral admixtures such as fly ash, silica fume and meta kaolin. According to the test results, the principle conclusions are summarized as follows. 1) even if it secures similar slump, the viscosity appear to difference by mixing condition relatively. 2) The autogeneous shrinkage of ultra-high strength concrete is profitable that use admixture, and heat of hydration is desirable that apply considering countermeasure enough in the advance. 3) The concrete that use SF10+MK10 on 56days could confirm that it is possible that achieve compressive strength more than $100N/mm^2$ under mixing conditions that is appearing by compressive strength $102.7N/mm^2$.

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Performance Evaluation of Bridge Deck Materials based on Ordinary Portland Cement Concrete (보통 포틀랜드 콘크리트 기반 교면포장 재료 성능 평가)

  • Nam, Jeong-Hee;Jeon, Seong Il;Kwon, Soo Ahn
    • International Journal of Highway Engineering
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    • v.19 no.6
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    • pp.129-137
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    • 2017
  • PURPOSES : The purpose of this study is to develop bridge deck concrete materials based on ordinary Portland cement concrete, and to evaluate the applicability of the developed materials through material properties tests. METHODS : For field implementation, raw material (cement, fine aggregate, and coarse aggregate) properties, fresh concrete properties (slump and air content), strength (compressive, flexural and bond strength) gain, and durability (freeze-thaw resistance, scaling resistance, and rapid chloride penetrating resistance) performance were evaluated in the laboratory. RESULTS : For the selected binder content of $410kg/m^3$, W/B = 0.42, and S/a = 0.48, the following material performance results were obtained. Considering the capacity of the deck finisher, a minimum slump of 150 mm was required. At least 6 % of air content was obtained to resist freeze-thaw damage. In terms of strength, 51.28 MPa of compressive strength, 7.41 MPa of flexural strength, and 2.56 MPa of bond strength at 28 days after construction were obtained. A total of 94.9 % of the relative dynamic modulus of elasticity after 300 cycles of freeze-thaw resistance testing and $0.0056kg/m^2$ of weight loss in a scaling resistance test were measured. However, in a chloride ion penetration resistance test, the result of 3,356 Coulomb, which exceeds the threshold value of the standard specification (1000 Coulomb at 56 days) was observed. CONCLUSIONS : Instead of using high-performance modified bridge deck materials such as latex or silica fume, we developed an optimum mix design based on ordinary Portland cement concrete. A test construction was carried out at ramp bridge B (bridge length = 111 m) in Gim Jai City. Immediately after the concrete was poured, the curing compound was applied, and then wet mat curing was applied for 28 days. Considering the fact that cracks did not occur during the monitoring period, the applicability of the developed material is considered to be high.

The Characteristics of Strength Development on Concrete with Low Heat Cement and High Volume Fly-Ash (저열 시멘트 HVFAC 강도 발현 특성)

  • Park, Chan-Kyu;Lee, Seung-Hoon;Kim, Han-Jun;Kim, Sang-Jun;Lee, Tae-Wang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.637-640
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    • 2008
  • In this study, the characteristics of strength development on high volume fly ash concrete(HVFAC)with Type 4 cement was experimentally investigated. Three levels of W/B were selected. Four levels of fly ash replacement ratios and two levels of silica fume replacement ratios were adopted. In the concrete mix, the water content of 125kg/m$^3$ was used, which is less than that of usual water content. As a result, it appeared that the compressive strength gradually decreased with increasing fly ash replacement ratio until 91days. However, regarding the compressive strength, the proper replacement ratio is about 20%, which is low compared to Type I cement case. It was observed that the tensile strength is proportional to the 0.72 power of the compressive strength. It appears that the prediction equation presented in Concrete Standard Specification overestimate the tensile strength in the low strength range, underestimate the tensile strength in the hi호 strength range.

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The Characteristics of Strength of Development and Hydration Heat on High Volume Fly-Ash Concrete (플라이애쉬 치환율이 높은 콘크리트의 강도 발현 및 수화열 특성)

  • Park, Chan-Kyu;Lee, Seung-Hoon;Kim, Han-Jun;Kim, Sang-Jun;Lee, Tae-Wang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.417-420
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    • 2008
  • In this study, the characteristics of strength development and hydration heat on high volume fly ash concrete(HVFAC) was experimentally investigated. Two levels of W/B were selected. Seven levels of fly ash replacement ratios and two levels of silica fume replacement ratios were adopted. In the concrete mix, the water content of $125kg/m^3$ was used, which is less than that of usual water content. As a result, it appeared that the compressive strength gradually decreased with increasing fly ash replacement ratio at the early age, but the difference of strength up to replacement ratio of 50% was little at the age of 91 days because of the pozzolanic reaction of fly ash. The effect of hydration heat reduction on the concrete was affected by the fly ash replacement ratio. When the replacement ratio was over 30%, the reduction efficiency of hydration heat was large.

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Experimental Study on the Evaluation of frost-Resistance of High-Strength Concrete Damaged by frost at Early Age in Cold Climates (동절기 초기재령에서 동해를 받은 고강도콘크리트의 내동해성 평가에 관한 실험적 연구)

  • 권영진
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.139-145
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    • 2001
  • One of ways to make high-strength concrete is for the mix contain particles graded down to the finest size : this is achieved by the use of fly ash, silica fume which fills the spaces between the cement particle and between the aggregate and the cement particles. And, the mix needs a sufficient workability. This is achieved by the use of a superplasticizer. This study is to investigate frost resistance of high-strength concrete at early age, with ratio of tensile strength and recovery of compressive strength, when high-strength concrete is placed in cold climates. According to this study, it is necessary to ensure 4 % of air content, 5 kgf/$\textrm{cm}^2$ of tensile strength, at least, for frost resistance of high-strength concrete at early age.

Investigation on the Mechanical Properties of High-Strength Recycled Fine Aggregate Mortar Made of Nanosilica Dispersed by Sonication (나노실리카 혼입률이 실리카퓸 및 고로슬래그 미분말을 혼입한 4성분계 고강도 순환잔골재 모르타르의 역학적 성능에 미치는 영향)

  • Seong-Woo Kim;Rae-Gyo Moon;Eun-Bi Cho;Chul-Woo Chung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.2
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    • pp.97-104
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    • 2023
  • In order to maximize the utilization of recycled fine aggregate, high strength mortar made of 100 % recycled fine aggregate was prepared, and its physical properties were evaluated to determine the possibility of using recycled fine aggregate as structural aggregate. The effect caused by the amount of nanosilica on the physical properties of w/b 0.2 recycled fine aggregate mortar consisting of cement, silica fume, and blast furnace slag. To improve the dispersion of nanosilica inside mortar, an aqueously dispersed nanosilica solution by ultrasonic tip sonication was prepared, and incorporated into the mortar to evaluate changes in mortar flow, porosity and compressive strength depending on nanosilica content. According to the experimental results, mortar flow decreased as the replacement ratio of nano-silica increased. As the replacement ratio of nanosilica increased up to 0.75 %, the porosity decreased and the compressive strength increased, but, at a replacement ratio of 1 %, the porosity increased and the compressive strength decreased. It was confirmed that the nano-silica replacement ratio of 0.75 % was optimum proportion to maximize the mechanical performance of high-strength recycled fine aggregate mortar.

A Study on the Properties of High Performance Concrete Using CSA Expansive Additives and Inorganic Admixtures (CSA계 팽창재 및 무기질 혼화재를 이용한 고성능 콘크리트의 특성에 관한 연구)

  • Han, Cheon-Goo;Bahn, Ho-Yong;Jun, Byung-Chea;Hong, Sang-Hee
    • Magazine of the Korea Concrete Institute
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    • v.11 no.1
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    • pp.141-148
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    • 1999
  • Recently, high performance concrete developed has a good quality at fresh and hardened state, but high binder contents results in spending much money on manufacturing and many cracks by drying and autogenous shrinkage, Therefore, in this paper, not only prevention of cracks caused by drying and autogenous shrinkage, but improvement of quality and accomplishment of economy by applying F.A(fly ash), S.F(silica fume) and CSA(calcium sulfa aluminate) expansive additives as an inorganic admixtures in W/B 35% are discussed. According to the experimental results, when 5% of CSA expansive additives and 15:5(F.A:S.F)are replaced at unit cement content, high performance concrete with both good fluidity at fresh state and high compressive strength, compensation of drying and autogenous shrinkage at hardened state are accomplished.

An Experimental Study on the Ready-Mixed Concrete Manufacture Performance of Ultra-High Strength Concrete using the Crushed Sand (부순모래를 사용한 초고강도 콘크리트의 레미콘 제조성능에 관한 실험적 연구)

  • Rho, Hyoung-Nam;Lim, Hyon-Ung;Choi, Se-Jin;Lee, Seong-Yeon;Lee, Sang-Soo;Song, Ha-Youg
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.25-28
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    • 2007
  • In this study we measured the changes according to time respectively on the basis of 0, 30, 60 and 90 minutes, taking into consideration the decline in fluidity of concrete according to elapsed time to analyze manufacturing capability of batcher plant according to elapsed time of ready-mixed concrete manufactured in batcher plant, and offer basic data for mixture design of ultra-high strength concrete. The proportion of water-binder was 23.55, water content was 160kg/m3, proportion of replacement of crushed sand was 0, 20 and 40% at 3 level, and we applied to the same condition of triaxial component using blast furnace slag powder and silica fume as admixture. And to meet the demand of certain fluidity, we measured respectively on property before and after hardening of ultra-high strength concrete using superplasticizer. As a result of experiment, before hardening of ultra-high strength concrete showed the best fluidity in conditions of crushed sand replacement rates of 20% and superplasticizer composition of 1.95%, but it appeared that fluidity drops as time goes by in the same composition condition. And it appeared that when it comes to hardened, the changes of compression strength according to elapsed time by crushed sand replacement rates were within 1MPa. Therefore, it turned out that the difference of strength according to elapsed time was low and compression strength of 280dys in composition mentioned above appeared highly as 88MPa.

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A Study on High Strength Concrete of Concrete Filled Steel Tube Column (CFT 기둥용 초고강도 충전콘크리트에 관한 연구)

  • Jung, Keun-Ho;Lim, Nam-Gi;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.1
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    • pp.127-132
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    • 2004
  • CFT(Concrete Filled Steel Tube) is a structure of circular or squared of steel column filled with concrete. The steel tube holds the concrete inside and that makes this structure to perform superior features on stiffness, proof stress, transformation, fire resistance and construction itself. In this study, by over the 800kgf/$\textrm{cm}^2$ of high strength concrete for CFT column, research has been done on the basic property of matter such as fluidity, resistance on segregation, compressive strength, setting icons of the concrete filled in the steel tube under conditions of standard weather. Physical properties of concrete for CFT that Concrete with silica fume, fly ash of air entraining and high-range water reducing agent, that used to CFT column research purpose to find the most ideal composition, which is achieved by the investigation in the concrete's property of matter like ability of Slump, Slump Flow, Air content, Bleeding, and Settlement. For this study, experiments which are bused on obtained the result through physical test are practiced, with all of the experiment, specimens only for control are produced in each method of curing and analyzed to relations with core strength in mock-up test. In mock-up test, the research is studied compactability of concrete filled in tube and degree of hydration hysteresis, as a basic reference for applying to field of CFT column which is used over 800kgf/$\textrm{cm}^2$ high strength concrete.

The influencing factors for the strength enhancement of composite materials made up of fine high-calcium fly ash

  • Olga M. Sharonova;Leonide A. Solovyov;Alexander G., Anshits
    • Advances in concrete construction
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    • v.16 no.3
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    • pp.169-176
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    • 2023
  • The aim of the study was to establish the influence of particle size, chemical and phase composition of fine microspherical high-calcium fly ash (HCFA), as well as superplasticizer content on the strength of cementless composite materials based on 100% HCFA and mixtures of HCFA with Portland cement (PC). For the initial HCFA fractions, the particle size distribution, chemical and quantitative phase composition were determined. The compressive strength of cured composite materials obtained at W/B 0.4 and 0.25 was determined at a curing time of 3-300 days. For cementless materials, it was found that a change in the particle size d90 from 30 ㎛ (fraction 3) to 10 ㎛ (fraction 4) leads to an increase in compressive strength by more than 2 times. Compressive strength increases by at least another 2.2 times with the addition of Melflux 5581F superplasticizer (0.12%) and at W/B 0.25. The HCFA-PC blends were investigated in the range of 60-90% HCFA and the maximum compressive strength was found at 80% HCFA. On the basis of 80% HCFA-20% PC blend, the samples of ultra-high strength (108 and 150 MPa at 28 and 100 days of hardening) were obtained with the addition of 0.3% Melflux 5581F and 5% silica fume. The quantitative phase composition was determined for composite materials with a curing age of 28 days. It has been established that in a sample with ultra-high strength, a more complete transformation of the initial phases of both HCFA and PC occurs as compared to their transformation separately.